In the last decade, significant developments of flexible and stretchable force sensors have been witnessed in order to satisfy the demand of several applications in robotic, prosthetics, wearables and structural health monitoring bringing decisive advantages due to their manifold customizability, easy integration and outstanding performance in terms of sensor properties and low-cost realization. In this paper, we review current advances in this field with a special focus on polymer/carbon nanotubes (CNTs) based sensors. Based on the electrical properties of polymer/CNTs nanocomposite, we explain underlying principles for pressure and strain sensors. We highlight the influence of the manufacturing processes on the achieved sensing properties and the manifold possibilities to realize sensors using different shapes, dimensions and measurement procedures. After an intensive review of the realized sensor performances in terms of sensitivity, stretchability, stability and durability, we describe perspectives and provide novel trends for future developments in this intriguing field.
Electrical conductivity of 150–200 µm thick polysulfone films loaded with 0.05–0.75% w/w multiwall carbon nanotubes was systematically investigated for two types of dispersion states, uniformly dispersed and agglomerated at the micro-scale. The percolation threshold was found at 0.11% and 0.068% w/w for the uniformly dispersed and agglomerated films, respectively. Overall, the conductivity of the films with agglomerated nanotubes was higher than that of the uniformly dispersed ones, with marked differences of 2 to 4 orders of magnitude for carbon nanotubes loadings in the upper vicinity of the percolation threshold (0.1–0.3% w/w). The increased conductivity of the agglomerated state is explained by the increased nanotube-to-nanotube contact after the percolating network has formed, which facilitates electron transfer