A dilution tunnel was designed for the characterization of brake-wear particle emissions up to 10 μm on a brake dyno. The particulate matter emission levels from a single front brake were found to be 4.5 mg/km (1.5 mg/km being smaller than 2.5 μm) over a novel real-world brake cycle, for a commercial Economic Commission for Europe (ECE) pad. Particle Number (PN) emissions as defined in exhaust regulations were in the order of 1.5 to 6 × 10⁹ particles per km per brake (#/km/brake). Concentration levels could exceed the linearity range of full-flow Condensation Particle Counters (CPCs) over specific braking events, but remained at background levels for 60% of the cycle. Similar concentrations measured with condensation and optical counters suggesting that the majority of emitted particles were larger the 300 nm. Application of higher braking pressures resulted in elevated PN emissions and the systematic formation of nano-sized particles that were thermally stable at 350 °C. Volatile particles were observed only during successive harsh braking events leading to elevated temperatures. The onset depended on the type of brakes and their prehistory, but always at relatively high disc temperatures (280 to 490 °C).

The particle number (PN) emissions of vehicles equipped with particulate filters are low. However, there are technologies that can have high PN levels, especially below the currently lower regulated particle size of 23 nm. Sub-23-nm particles are also considered at least as dangerous as the larger ultrafine particles. For this reason, the European Union (EU) is planning to regulate particles down to 10 nm. In this study we compared prototype portable emission measurement systems (PEMS) and reference laboratory systems measuring from 10 nm. The tests included cycles and constant speeds, using vehicles fuelled with diesel, gasoline or liquefied petroleum gas (LPG). The results showed that the PEMS were within ±40% of the reference systems connected to the tailpipe and the dilution tunnel. Based on the positive findings and the detection efficiencies of the prototype instruments, a proposal for the technical specifications for the future regulation was drafted.

On-board portable emissions measurement systems (PEMS) are part of the type approval, in-service conformity, and market surveillance aspects of the European exhaust emissions regulation. Currently, only solid particles >23 nm are counted, but Europe will introduce a lower limit of 10 nm. In this study, we evaluated a 10-nm prototype portable system comparing it with laboratory systems measuring diesel, gasoline, and CNG (compressed natural gas) vehicles with emission levels ranging from approximately 2 × 10¹⁰ to 2 × 10¹² #/km. The results showed that the on-board system differed from the laboratory 10-nm system on average for the tested driving cycles by less than approximately 10% at levels below 6 × 10¹¹ #/km and by approximately 20% for high-emitting vehicles. The observed differences were similar to those observed in the evaluation of portable >23 nm particle counting systems, despite the relatively small size of the emitted particles (with geometric mean diameters 10 nm on-board systems can be ready for introduction in future regulations.

The particle emissions from a commercial brake system utilizing copper-free pads have been characterized on a brake dynamometer under two real-world driving cycles. These included a novel cycle developed from analysis of the database of the World Harmonized Test Procedure (WLTP-Brake) and a short version of the Los Angeles City Traffic cycle (3h-LACT) developed in the framework of the European LowBraSys project. Disc temperature measurements using an array of embedded thermocouples revealed a large temporal and spatial non-uniformity with the radial temperature distribution depending also on the test procedure. Averaging over the duration of the cycle, it effectively reduced the influence of thermocouple positioning, allowing for more reliable quantification of the effectiveness of convective cooling. Particulate Matter (PM) emissions were similar for both cycles with PM_2.5 averaging at 2.2 (±0.2) mg/km over the WLTP-Brake and 2.2 (±0.2) mg/km over the 3h-LACT, respectively. The corresponding PM₁₀ emissions were 5.6 (±0.2) mg/km and 8.6 (±0.7) mg/km, respectively. The measurements revealed the formation of nanosized particles peaking at 10 nm, which were thermally stable at 350 °C under both cycles. Volatile nanoparticles were observed over the more demanding 3h-LACT cycle, with their emission rates decreasing with increasing the tunnel flow, suggesting nucleation of organic vapors released during braking as a potential formation process.

A methodology for the quantification of the ratio of multiple- to single-charged fractions acquired in aerosol neutralizers is presented. These quantities are necessary for an accurate monodisperse calibration of aerosol instrumentation. A tandem Differential Mobility Analyzer (DMA) setup is required, with the second DMA scanning the electrical mobility spectra classified in the first DMA. In contrast to previous studies on the quantification of bipolar charge distribution utilizing tandem DMA schemes, the methodology targets at the direct determination of the multiple- to single-charge fractions and does so through the analysis of the raw signal instead of the inverted size distributions, thus circumventing errors associated with the assumptions in the DMA data inversion. The proposed methodology is employed for the characterization of different types of aerosols commonly employed for instrument calibration. Spherical liquid particles (emery oil and dioctyl sebacate) were found to acquire lower multiple charge fractions than those suggested by the commonly employed regression fits of Wiedensohler, which was published in the year 1988 in the Journal of Aerosol Science (vol. 19, pp. 387–389), but still within the range of values reported in the literature. Diffusion flame soot and spark generated graphite particles, produced by a miniCAST 6203C burner and a PALAS DNP 3000, respectively, exhibited higher fraction of multiple charges, in good agreement with previous work on agglomerates. The use of a soft X-ray bipolar charger (TSI 3088) yielded systematically higher multiple fractions of positive charges compared to a ⁸⁵Kr neutralizer (TSI 3077A), confirming the importance of direct photoionization charging on the former. Copyright © 2016 American Association for Aerosol Research

Onboard measurement of non-volatile particle number (PN) emissions with portable emissions measurement systems (PEMS) was introduced for the type-approval of passenger cars in Europe since 2017 and is foreseen for heavy-duty (HD) vehicles in 2021. First studies on the performance of PN-PEMS with HD engine exhaust revealed larger differences between established PN-PEMS techniques than what was observed for passenger cars. Particles forming in selective catalytic reduction (SCR) systems for NO_x of late technology HD engines have recently been identified as a potential reason for the observed differences. The formed particles have a size distribution peaking below the regulatory limit of 23 nm and most importantly acquire high (more than one) positive charges at the elevated exhaust temperatures. Precise measurement of such highly charged nanosized particles with PN-PEMS instrumentation utilizing diffusion charger (DC) based counters requires proper conditioning of these charges. Two approaches were investigated in this study: (a) an electrofilter (EF) to completely remove charged particles below the regulated size and (b) a tandem negative-positive corona (TC) charger to directly condition pre-charged particles. The two technical solutions were tested alongside the unmodified DC-based PN-PEMS, a PN-PEMS utilizing a condensation particle counter (CPC) and a reference stationary PN system using exhaust of two SCR-equipped HD engines. The results confirmed that the particles forming in such SCR systems are responsible for the observed inconsistencies and that both technical solutions efficiently address the interferences of these pre-charged nanoparticles.