Currently, the production of one ton of ordinary Portland cement (OPC) releases considerable amounts of CO2 into the atmosphere. As the need and demand for this material grows exponentially, it has become a challenge to increase its production at a time when climate-related problems represent a major global concern. The two main CO2 contributors in this process are fossil fuel combustion to heat the rotary kiln and the chemical reaction associated with the calcination process, in the production of the clinker, the main component of OPC. The current paper presents a critical review of the existent alternative clinker technologies (ACTs) that are under an investigation trial phase or under restricted use for niche applications and that lead to reduced emissions of CO2. Also, the possibility of transition of clinker production from traditional rotary kilns based on fuel combustion processes to electrification is discussed, since this may lead to the partial or even complete elimination of the CO2 combustion-related emissions, arising from the heating of the clinker kiln.
In this work, the apparent activation energy (Ea) of a novel low-calcium binder was, for the first time, experimentally determined, using a calorimetric approach. Additionally, a correlation between the Ea, measured at the acceleration period with the C/S ratio of the hydration product is proposed. The Ea of the prepared pastes was determined through isothermal calorimetry tests by calculating the specific rate of reaction at different temperatures, using two different approaches. When comparing the Ea, at the acceleration period of this novel binder with the one published for alite and belite, we observed that its value is higher, which may be a result of a different hydration product formed with a distinct C/S ratio. Finally, to study the temperature effect on the compressive strength at early ages, a set of experiments with mortars was performed. The results showed that the longer the curing time at 35 °C, the higher the compressive strength after 2 days of hydration, which suggests a higher initial development of hydration products. This study also indicated that the novel binder has a higher sensitivity to temperature when compared with ordinary Portland cement (OPC).
A systematic investigation of the influence of pseudowollastonite on the performance of a new family of low calcium hydraulic binders is described. Samples of the new low calcium binder were produced by an innovative process consisting of heating and homogenizing the mix of raw materials (limestone, sand, and fuel cracking catalyst) at a constant temperature followed by the rapid cooling of the mixture itself. Different maximum temperatures, close to the melting temperature of the mix, were tested, and materials with CaO/SiO2 (C/S) ratios of 0.9, 1.1, and 1.25 were produced into the form of the amorphous phase with small percentages of pseudowollastonite. Compressive strength results were determined at 7, 28, and 90 days of hydration, and the hydrated phases were analyzed using isothermal calorimetry, X-ray diffraction (XRD) analysis, thermogravimetry analysis (TGA), scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). The present work is focused on the influence of the percentage of the pseudowollastonite phase on the binder compressive strength performance.