The success of electric vehicles (EVs) depends principally on their energy storage system. Lithium-ion batteries currently feature the ideal properties to fulfil the wide range of prerequisites specific to electric vehicles. Meanwhile, the precise estimation of batteries’ state of health (SoH) should be available to provide the optimal performance of EVs. This study attempts to propose a precise, real-time method to estimate lithium-ion state of health when it operates in a realistic driving condition in the presence of dynamic stress factors. To this end, a real-life driving profile was simulated based on highly dynamic worldwide harmonized light vehicle test cycle load profiles. Afterward, various features will be extracted from voltage data and they will be scored based on prognostic metrics to select diagnostic features which can conveniently identify battery degradation. Lastly, an ensemble learning model was developed to capture the correlation of diagnostic features and battery’s state of health (SoH). The result illustrates that the proposed method has the potential to estimate the SoH of battery cells aged under a distinct depth of discharge and current profile with a maximum error of 1%. This confirms the robustness of the developed approach. The proposed method has the capability of implementing in battery management systems due to many reasons; firstly, it is tested and validated based on the data which are equal to the real-life driving operation of an electric vehicle. Secondly, it has high accuracy and precision, and a low computational cost. Finally, it can estimate the SoH of battery cells with different aging patterns.

A lithium-ion capacitor (LiC) is one of the most promising technologies for grid applications, which combines the energy storage mechanism of an electric double-layer capacitor (EDLC) and a lithium-ion battery (LiB). This article presents an optimal thermal management system (TMS) to extend the end of life (EoL) of LiC technology considering different active and passive cooling methods. The impact of different operating conditions and stress factors such as high temperature on the LiC capacity degradation is investigated. Later, optimal passive TMS employing a heat pipe cooling system (HPCS) is developed to control the LiC cell temperature. Finally, the effect of the proposed TMS on the lifetime extension of the LiC is explained. Moreover, this trend is compared to the active cooling system using liquid-cooled TMS (LCTMS). The results demonstrate that the LiC cell temperature can be controlled by employing a proper TMS during the cycle aging test under 150 A current rate. The cell’s top surface temperature is reduced by 11.7% using the HPCS. Moreover, by controlling the temperature of the cell at around 32.5 and 48.8 °C, the lifetime of the LiC would be extended by 51.7% and 16.5%, respectively, compared to the cycling of the LiC under natural convection (NC). In addition, the capacity degradation for the NC, HPCS, and LCTMS case studies are 90.4%, 92.5%, and 94.2%, respectively.

Lithium-ion capacitor technology (LiC) is well known for its higher power density compared to electric double-layer capacitors (EDLCs) and higher energy density compared to lithium-ion batteries (LiBs). However, the LiC technology is affected by a high heat generation problem in high-power applications when it is continuously being charged/discharged with high current rates. Such a problem is associated with safety and reliability issues that affect the lifetime of the cell. Therefore, for high-power applications, a robust thermal management system (TMS) is essential to control the temperature evolution of LiCs to ensure safe operation. In this regard, developing accurate electrical and thermal models is vital to design a proper TMS. This work presents a detailed 1D/3D electro-thermal model at module level employing MATLAB/SIMULINK^® coupled to the COMSOL Multiphysics^® software package. The effect of the inlet coolant flow rate, inlet coolant temperature, inlet and outlet positions, and the number of arcs are examined under the cycling profile of a continuous 150 A current rate without a rest period for 1400 s. The results prove that the optimal scenario for the LCTMS would be the inlet coolant flow rate of 500 mL/min, the inlet temperature of 30 °C, three inlets, three outlets, and three arcs in the coolant path. This scenario decreases the module’s maximum temperature (T_max) and temperature difference by 11.5% and 79.1%, respectively. Moreover, the electro-thermal model shows ±5% and ±4% errors for the electrical and thermal models, respectively.