Vine shoots are lignocellulosic agricultural residues. In addition to being an interesting source of polyphenols, they can be used as fillers in a poly(3-hydroxybutyrate-3-hydroxyvalerate) (PHBV) matrix to decrease the overall cost and to propose an alternative to non-biodegradable fossil-based materials. The objective of the present work was to investigate how the incorporation of vine shoots fillers and a preliminary polyphenol extraction step could impact the biodegradability of biocomposites. Biocomposites (20 wt %) were produced by microcompounding. The biodegradation of materials was assessed by respirometric tests in soil. The negative impact of polyphenols on the biodegradability of vine shoots was confirmed. This was supported by crystallinity measurements and scanning electron microscopy (SEM) observations, which showed no difference in structure nor morphology between virgin and exhausted vine shoots particles. The incorporation of vine shoots fillers in PHBV slightly accelerated the overall biodegradation kinetics. All the biocomposites produced were considered fully biodegradable according to the French and European standard NF EN 17033, allowing the conclusion that up-cycling vine shoots for the production of lignocellulosic fillers is a promising strategy to provide biodegradable materials in natural conditions. Moreover, in a biorefinery context, polyphenol extraction from vine shoots has the advantage of improving their biodegradability.

Purpose: The objective of the present study was to better understand the potential environmental benefit of using vine shoots (ViShs), an agricultural residue, as filler in composite materials. For that purpose, a comparative life cycle assessment (LCA) of a rigid tray made of virgin poly(3-hydroxybutyrate-co-3-hydroxyvalerate) PHBV, polylactic acid (PLA) or polypropylene (PP), and increasing content of ViSh particles was performed. The contribution of each processing step in the life cycle on the different environmental impacts was identified and discussed. Furthermore, the balance between the environmental and the economic benefits of composite trays was discussed.Methods: This work presents a cradle-to-grave LCA of composite rigid trays. Once collected in vineyards, ViShs were dried and ground using dry fractionation processes, then mixed with a polymer matrix by melt extrusion to produce compounds that were finally injected to obtain rigid trays for food packaging. The density of each component was taken into account in order to compare trays with the same volume. The maximum filler content was set to 30 vol% according to recommendations from literature and industrial data. The ReCiPe 2016 Midpoint Hierarchist (H) methodology was used for the assessment using the cutoff system model.Results and discussion: This study showed that bioplastics are currently less eco-friendly than PP. This is in part due to the fact that LCA does not account for, in existing tools, effects of microplastic accumulation and that bioplastic technologies are still under development with low tonnage. This study also demonstrated the environmental interest of the development of biocomposites by the incorporation of ViSh particles. The minimal filler content of interest depended on the matrices and the impact categories. Concerning global warming, composite trays had less impact than virgin plastic trays from 5 vol% for PHBV or PLA and from 20 vol% for PP. Concerning PHBV, the only biodegradable polymer in natural conditions in this study, the price and the impact on global warming are reduced by 25% and 20% respectively when 30 vol% of ViSh are added.Conclusion: The benefit of using vine shoots in composite materials from an environmental and economical point of view was demonstrated. As a recommendation, the polymer production step, which constitutes the most important impact, should be optimized and the maximum filler content in composite materials should be increased.

Materials that are both biodegradable and bio-sourced are becoming serious candidates for substituting traditional petro-sourced plastics that accumulate in natural systems. New biocomposites have been produced by melt extrusion, using bacterial polyester (poly(3-hydroxybutyrate-co-3-hydroxyvalerate)) as a matrix and cellulose particles as fillers. In this study, gas-phase esterified cellulose particles, with palmitoyl chloride, were used to improve filler-matrix compatibility and reduce moisture sensitivity. Structural analysis demonstrated that intrinsic properties of the polymer matrix (crystallinity, and molecular weight) were not more significantly affected by the incorporation of cellulose, either virgin or grafted. Only a little decrease in matrix thermal stability was noticed, this being limited by cellulose grafting. Gas-phase esterification of cellulose improved the filler’s dispersion state and filler/matrix interfacial adhesion, as shown by SEM cross-section observations, and limiting the degradation of tensile properties (stress and strain at break). Water vapor permeability, moisture, and liquid water uptake of biocomposites were increased compared to the neat matrix. The increase in thermodynamic parameters was limited in the case of grafted cellulose, principally ascribed to their increased hydrophobicity. However, no significant effect of grafting was noticed regarding diffusion parameters.

Two winery residues, namely vine shoots (ViSh) and wine pomace (WiPo), were up-cycled as fillers in PHBV-based biocomposites. Answering a biorefinery approach, the impact of a preliminary polyphenols extraction step using an acetone/water mixture on the reinforcing effect of fillers was assessed. Biocomposites (filler content up to 20 wt%) were prepared by melt-mixing and compared in terms of final performance (thermal, mechanical and barrier). It was shown that the reinforcing effect was slightly better in the case of vine shoots, while it was not significantly affected by the pre-treatment, demonstrating that these two winery residues could be perfectly used as fillers in composite materials even after an extraction process to maximize their potential of valorization.

This paper aims at investigating the potential of vine shoots (ViSh) upcycling as fillers in novel poly(3-hydroxybutyrate-3-hydroxyvalerate) (PHBV) based biocomposites. ViSh particles of around 50 µm (apparent median diameter) were obtained combining dry grinding processes, and mixed with PHBV using melt extrusion. Thermal stability and elongation at break of biocomposites were reduced with increasing contents of ViSh particles (10, 20 and 30 wt%), while Young’s modulus and water vapor permeability were increased. It was shown that a surface gas-phase esterification allowed to significantly increase the hydrophobicity of ViSh particles (increase of water contact angles from 59° to 114°), leading to a reduction of 27% in the water vapor permeability of the biocomposite filled with 30 wt% of ViSh. The overall mechanical performance was not impacted by gas-phase esterification, demonstrating that the interfacial adhesion between the virgin ViSh particles and the PHBV matrix was already good and that such filler surface treatment was not required in that case. It was concluded that ViSh particles can be interestingly used as low cost fillers in PHBV-based biocomposites to decrease the overall cost of materials.