In this study, the corrosion resistance of titanium nitride (TiN), nitrogen titanium carbide (TiCN) and titanium-diamond-like carbon (Ti-DLC) films deposited on 316L stainless steel (SS) were compared via differences in the surface and section-cross morphologies, open circuit potential tests, electrochemical impedance spectroscopy and potentiometric tests. The corrosion resistance of the TiCN and Ti-DLC films significantly improved because of the titanium carbide (TiC) crystals that obstruct the corrosive species penetrating the as-deposited film in the electrolyte atmosphere. TiN exhibited the lowest corrosion resistance because of its low thickness and high volume of defects. The Ti-DLC film showed the lowest corrosion current density (approximately 4.577 μA/cm²) and thickness reduction (approximately 0.12 μm) in different electrolytes, particularly those with high Cl⁻ and H⁺ concentrations, proving to be the most suitable corrosion protection material for 316L SS substrates.

Ti6Al4V alloy has been considered as a key component used in ultrasonic scalpels. In this series of papers, the fabrication, structure, and mechanical and ultrasonic properties of medical Ti6Al4V alloys suitable for ultrasonic scalpel are studied systemically. These alloys with low elastic modulus and present a typical bimodal microstructure with relatively high β phase content (~40%) and lamellar α thickness of ≤ 0.9 µm. In the first paper, the relationship between the microstructure and mechanical properties of hot-rolled Ti6Al4V alloys treated by heating treatment is discussed. In the second paper, the dependence of the ultrasonic properties on the microstructure of the heat-treated Ti6Al4V alloys is reported. With increasing solid solution temperature, the content and size of the primary α phase decrease. In contrast, the content and size of the lamellar α phase increase. Additionally, the β phase content first increases and then decreases. The microstructure of Ti6Al4V alloys could be slightly changed by aging treatment. When the solid solution treatment temperature increases to 980 °C from 960 °C, the average size of the lamellar α phase in the alloys increases by 1.1 µm. This results in a decrease in the average yield strength (93 MPa). The elastic modulus of alloys is mainly controlled by the β phase content. The microstructure of alloys by solution-treatment at 960 °C shows the highest β phase content and lowest average elastic modulus of 99.69 GPa, resulting in the minimum resonant frequency (55.06 kHz) and the highest average amplitude (21.48 µm) of the alloys at the length of 41.25 mm.

The decarburization behaviour during the sintering of metal-injection-moulded 420 stainless steel was investigated. Particular attention has been paid to the decarburization mechanisms and carbon distribution of parts sintered at different temperatures. The results indicate that the loss of carbon content occurs mainly through the reduction of surface oxides of powder particles or reaction with the atmosphere. Depending on the densification level, the sintering decarburization is separated into two stages. Below 1200 °C, decarburization occurs at the powder particle surface. The surface oxides react with the amorphous carbon or residual organics to pose the metal surface. At this time, the carbon content distribution of the sintered body is similar to that of the as-debound sample. The reduction of surface oxides promotes sintering. At 1200 °C, the densification speed is higher in the centre region of the sample, where the interconnected pores close and the second stage of decarburization takes place. At temperatures above 1200 °C, carbon atoms in the inner layers must migrate to the surface to react with the atmosphere. The decarburization speed is reduced and the carbon content distribution of the as-sintered part is similar to that of the dense decarburized part.

In this study, TiN, TiCN, and Ti-diamond-like carbon (Ti-DLC) films were coated on 316 L stainless steel (AISI 316 L) substrate surface by physical vapor deposition. The biocompatibility of the three films (TiN, TiCN, and Ti-DLC) and three metals (AISI 316 L, Ti, and Cu) was compared on the basis of the differences in the surface morphology, water contact angle measurements, CCK-8 experiment results, and flow cytometry test findings. The biocompatibility of the TiN and TiCN films is similar to that of AISI 316 L, which has good biocompatibility. However, the biocompatibility of the Ti-DLC films is relatively poor, which is mainly due to the inferior hydrophobicity and large amount of sp² phases. The presence of TiC nanoclusters on the surface of the Ti-DLC film aggravates the inferior biocompatibility. Compared to the positive Cu control group, the Ti-DLC film had a higher cell proliferation rate and lower cell apoptosis rate. Although the Ti-DLC film inhibited cell survival to a certain extent, it did not show obvious cytotoxicity. TiN and TiCN displayed excellent performance in promoting cell proliferation and reducing cytotoxicity; thus, TiN and TiCN can be considered good orthodontic materials, whereas Ti-DLC films require further improvement.