The aim of this present work was to study the applicability of waste marble dust (MD) in poly(lactic acid) (PLA)-based composites. Samples containing up to 20 wt% waste MD were prepared via melt blending. The attention was focused on the investigation of mechanical, morphological, thermal properties and the wear resistance of the PLA/MD composites. Regarding the mechanical properties, both the tensile and the flexural modulus improved remarkably, however, a slight loss was observed in strength and deformability. The impact toughness showed an increasing tendency up to 10 wt% MD loading, which was followed by a marginal decrease at higher concentration. With respect to the sliding wear rate, the composite with the highest MD content showed the best wear resistance. According to the DSC measurements, the MD hampered the chain mobility of PLA, thereby reducing the crystalline ratio. Overall, composites with improved properties were developed, while the reuse of waste MD is expected to reduce the production costs as well.

Water-assisted, or more generally liquid-mediated, melt compounding of nanocomposites is basically a combination of solution-assisted and traditional melt mixing methods. It is an emerging technique to overcome several disadvantages of the above two. Water or aqueous liquids with additives, do not work merely as temporary carrier materials of suitable nanofillers. During batchwise and continuous compounding, these liquids are fully or partly evaporated. In the latter case, the residual liquid is working as a plasticizer. This processing technique contributes to a better dispersion of the nanofillers and affects markedly the morphology and properties of the resulting nanocomposites. A survey is given below on the present praxis and possible future developments of water-assisted melt mixing techniques for the production of thermoplastic nanocomposites.