The NiTi alloy, known as Nitinol, represents one of the most investigated smart alloys, exhibiting a shape memory effect and superelasticity. These, among many other remarkable attributes, enable its utilization in various applications, encompassing the automotive industry, aviation, space exploration, and, notably, medicine. Conventionally, Nitinol is predominantly produced in the form of wire or thin sheets that allow producing many required components. However, the manufacturing of complex shapes poses challenges due to the tenacity of the NiTi alloy, and different processing routes at elevated temperatures have to be applied. Overcoming this obstacle may be facilitated by additive manufacturing methods. This article provides an overview of the employment of additive manufacturing methods, allowing the preparation of the required shapes of Nitinol products while retaining their exceptional properties and potential applications.

The present work was focused on the properties of porous Ti6Al4V specimens processed by selective laser melting (SLM) and tested in tension and compression before and after heat treatment. The SLM samples were annealed at 955 °C, water quenched and aged at 600 °C with following air cooling. The values of the mechanical tests showed that the samples exhibited high mechanical properties. The anisotropy of tensile and compressive strength was observed, which was related to the occurrence of voids. The plastic properties of specimens were improved by means of the heat treatment that led to the transformation of martensitic to lamellar structure composed of α + β phases. The microstructure of SLM samples were evaluated before and after the heat treatment. The brittle nature of failures of non-heat treated samples can be explained by synergy of martensite presence, microcracks and residual stresses produced by SLM.

Implant surface properties of Ti6Al4V alloy that is currently used as a biocompatible material because of a variety of unique properties can be improved by a self-organized TiO₂ layer. The TiO₂ nanotubes forming on the titanium-based materials is a relatively recent technology for the surface properties modification and represents pronounced potential in promoting cell adhesion, proliferation, and differentiation that facilitate an implant osseointegration. This work focuses on the influence of surface treatment quality and anodic oxidation parameters on the structure features and properties of TiO₂ nanotube coatings. The nanotubes were formed on Ti6Al4V alloy substrates by simultaneous surface oxidation and controlled dissolving of an oxide film in the presence of fluorine ions. The anodization process on ground or polished samples was performed at experimental condition of 30 V for 1 h. The selected anodized samples were heat treated for 2 h at 500 °C under flowing argon. All samples were characterized by scanning electron microscopy, X-ray diffraction analysis, and Raman spectroscopy. The corrosion rate in physiological solution reached 0.0043, 0.0182, and 0.0998 mm per year for the samples in polished and not-anodized, as-anodized, and anodized-heat treated conditions, respectively.

A Ti–25Nb–13Ta–5Zr alloy was produced and studied in this work, and plates and wires were made from this alloy. It is shown that the Ti–25Nb–13Ta–5Zr alloy has the required mechanical properties and a β-crystal phase. Microstructures were present on the surface of the alloy with a height of several hundred nm, located at a distance of 1.5–2 μm from each other. Ti–25Nb–13Ta–5Zr was superior to nitinol in terms of the formation of long-living reactive protein species and the generation of reactive oxygen species. Cell cultivation on Ti–25Nb–13Ta–5Zr alloy surfaces revealed a significant mitotic index (2%) and a small number of nonviable cells (<5%). The cells were actively attached and spread over the alloy. The biocompatibility of Ti–25Nb–13Ta–5Zr was verified by experiments on the implantation of the alloy in the form of plates and coiled wires. The surface morphology of the specimens after biological trials was not significantly altered. The experimental data we obtained suggest that Ti–25Nb–13Ta–5Zr is suitable for potential applications in biology and medicine.

Superelastic behavior of off-stoichiometric NiTi alloys is significantly affected by microstructure changes due to heat treatment. Applying appropriate thermal treatments important effects on microstructural changes, transformation temperatures and thermomechanical properties of final NiTi products can be achieved. The experimental samples of NiTi alloy with 55.8 wt.% Ni were submitted to heat treatment and the microstructures before and after the treatment were observed. The thermal regimes consisted of annealing treatment at 600 °C for 1 hour followed by water quenching and of ageing at eight different temperatures (250, 270, 290, 300, 350, 400, 450 and 500 °C) for 30 minutes. Microstructure features studied by means of optical and scanning electron microscopies, EDX microanalyses, X-ray diffraction analyses and microhardness measurement, have shown that higher ageing temperatures led to microstructure changes and corresponding increase in microhardness.

Limb asymmetry can, and often does, cause various health problems. Blount bone staples (clips) are used to correct such uneven growth. This article analyzes the performance of a biomechanical staple during bone (tibia) growth arrest. The staples considered in this study were made of 1.4441 stainless steel, the model of tibia consisted of two materials representing corticalis and spongiosis. Hooke’s law was used for modeling materials’ behaviors for finite element analysis (FEA). The maxima of stress and total staple displacement were evaluated using the finite element method and verification of the results, along with the determination of the maximum loading (growing) force that the staples are capable of withstanding, was performed experimentally. The presented method can be used to determine the safety and usability of staples for bone growth arrest. According to our results, the design of Blount staples considered in this paper is safe and suitable for orthopedic treatment.