Additive manufacture (AM) appears to be the most suitable technology to produce sophisticated, high quality, lightweight parts from Ti6Al4V alloy. However, the fatigue life of AM parts is of concern. In our study, we focused on a comparison of two techniques of additive manufacture—selective laser melting (SLM) and electron beam melting (EBM)—in terms of the mechanical properties during both static and dynamic loading. All of the samples were untreated to focus on the influence of surface condition inherent to SLM and EBM. The EBM samples were studied in the as-built state, while SLM was followed by heat treatment. The resulting similarity of microstructures led to comparable mechanical properties in tension, but, due to differences in surface roughness and specific internal defects, the fatigue strength of the EBM samples reached only half the value of the SLM samples. Higher surface roughness that is inherent to EBM contributed to multiple initiations of fatigue cracks, while only one crack initiated on the SLM surface. Also, facets that were formed by an intergranular cleavage fracture were observed in the EBM samples.

Obesity has reached epidemic proportions in the United States. Recently, obesity, especially morbid obesity, has been linked to increased rates of dislocation after THA. The reasons are unclear. Soft tissue engagement caused by increased thigh girth has been proposed as a possible mechanism for decreased joint stability. We asked (1) whether thigh soft tissue impingement could decrease THA stability, and if so, at what level of BMI this effect might become evident; and (2) how THA construct factors (eg, head size, neck offset, cup abduction) might affect stability in the morbidly obese. The obesity effect was explored by augmenting a physically validated finite element model of a total hip construct previously comprising just implant hardware and periarticular (capsular) soft tissue. The model augmentation involved using anatomic and anthropometric data to include graded levels of increased thigh girth. Parametric computations were run to assess joint stability for two head sizes (28 and 36 mm), for normal versus high neck offset, and for multiple cup abduction angles. Thigh soft tissue impingement lowered the resistance to dislocation for BMIs of 40 or greater. Dislocation risk increased monotonically above this threshold as a function of cup abduction angle, independent of hardware impingement events. Increased head diameter did not substantially improve joint stability. High-offset necks decreased the dislocation risk. Excessive obesity creates conditions that compromise stability of THAs. Given such conditions, our model suggests reduced cup abduction, high neck offset, and full-cup coverage would reduce the risks of dislocation events.

The NiTi alloy, known as Nitinol, represents one of the most investigated smart alloys, exhibiting a shape memory effect and superelasticity. These, among many other remarkable attributes, enable its utilization in various applications, encompassing the automotive industry, aviation, space exploration, and, notably, medicine. Conventionally, Nitinol is predominantly produced in the form of wire or thin sheets that allow producing many required components. However, the manufacturing of complex shapes poses challenges due to the tenacity of the NiTi alloy, and different processing routes at elevated temperatures have to be applied. Overcoming this obstacle may be facilitated by additive manufacturing methods. This article provides an overview of the employment of additive manufacturing methods, allowing the preparation of the required shapes of Nitinol products while retaining their exceptional properties and potential applications.