The recycled polypropylene (rPP) materials that meet technical requirements such as reducing the dimensions and improving the tensile, elongation, impact strength, thermal stability, as well as melt processing, are required for the manufacturing industry. In this paper, we studied the mechanical and thermal properties of post-consumer rPP by adding both synthesized thermoplastic elastomers, and glass bubbles (GB) by a melt allowing process. Styrene-butadiene (SBS) and styrene-isoprene (SIS) block-copolymers that had a styrene content of 30 wt% were synthesized by anionic sequential polymerization. The obtained post-consumer rPP composites were characterized by optical microscopy, scanning electron microscopy (SEM), mechanical analyses (tensile, density, hardness, VICAT softening temperature (VST), heat deflection temperature (HDT), dynamic mechanical analysis (DMA), IZOD strength) and thermal analyses (differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA)). Weight reduction and improvement of the tensile, elongation, impact strength, thermal stability, as well as melt processing of post-consumer recycled polypropylene (rPP) properties compounded with thermoplastic elastomers and glass bubbles, sustain the use of these formulations for engineering applications.

Innovative composites based on polypropylene waste impurified cu HDPE (PPW) combined with two thermoplastic block-copolymers, namely styrene-butadiene-styrene (SBSBC) and styrene-isoprene-styrene (SISBC) block-copolymers, and up to 10 wt% nano-clay, were obtained by melt blending. SBSBC and SISBC with almost the same content of polystyrene (30 wt%) were synthesized by anionic sequential polymerization and used as compatibilizers for PPW. Optical microscopy evaluation of the PPW composites showed that the n-clay was encapsulated into the elastomer. Addition of n-clay, together with SBSBC or SISBC, increased the interphase surface of the components in the PPW composites and enhanced the superficial area/volume ratio, which led to a recycled material with improved performance. The data resulting from differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), mechanical evaluation, and dynamic mechanical analysis (DMA) revealed that PPW reinforcement with n-clay and styrene-diene block-copolymers allows the obtaining of composites with favorable mechanical and thermal properties, and excellent impact strength for potential engineering applications.

Paul Ghioca, Lorena Iancu, Ramona Marina Grigorescu, Bogdan Spurcaciu, Maria Rapa, Cornel Cincu, Alexandra Pica, Ecaterina Matei - Recovered Polypropylene Composites with High Impact Strength