In this work, aramid fibers were used to develop new, high-performance fabrics for high-temperature protective clothing. The research was based on the impact of the weave structure on fabric resistance to radiant heat. The goals of the research were primarily related to the development of new fabric structures created by the weave structure, which gives better protection of the body against high temperatures in relation to the standard weave structures that are used today. According to the results obtained it can be concluded that the fabric weave significantly affects the fabric structure, which consequently determines the effectiveness of protection against high temperatures. The justification for the use of multi-weft and strucks weave structure, which provides greater thermal protection and satisfactory breathability than commonly used weave structures, was ascertained.

The weaving process is constantly evolving in terms of productivity, quality, and possibilities of fabrication of different fabric structures and shapes. This article covers some issues that have still not been resolved and represents distracting factors in the woven fabrics production. In the development of woven fabric using the CAD technology, it is inevitably a deviation of the virtual image on the computer screen from the woven sample. According to comprehensive industry analyses, the findings of many authors who contributed to the resolution of these problems can be concluded that these problems are still present in the development and production of striped, checkered, and jacquard woven fabrics. In this article, jacquard, multicolor woven fabrics were investigated, with deviations in pattern sizes and shades of color in warp and weft systems compared to virtual simulation on the computer, as well as the tendency of the weft distortion arising from the weaving process leading to the pattern deformation.

Woven fabrics are widely used for thermal protection due to their porosity, which provides thermal insulation and breathability. This research focuses on investigating the influential parameters in the thermal protective properties of layer interchanging double cloth, including the woven structure and varying yarn fineness. The properties affecting the protective properties and comfort of multilayered woven fabrics include the fabric thickness, fabric porosity, and air permeability. Darcy’s law is applicable for determining the effective air permeability of woven fabrics. By understanding and controlling fabric porosity, it becomes possible to develop thermal protective clothing that combines improved comfort, cost-efficiency, and effectiveness. This study represents a novel approach for the clarification of airflow permeability behavior in complex structures of elastic multilayer woven fabrics using Darcy’s law. This innovative approach expands the understanding of permeability in fabrics beyond single-layer fabrics with vertical pores or 3D fabrics used in resin injection processes.

The process and efficiency of sizing aramid yarns before the weaving process was studied. The sizing was carried out under different conditions, with and without the pre-wetting of the threads before the actual sizing process. Two groups of yarns were tested. The first group consisted of five yarn samples that were blended with 95% meta-aramid and 5% para-aramid in counts of 20 × 2, 17 × 2, 14 × 2 and 12.5 × 2 tex. The second group of yarns consisted of three yarn samples that were blended with 93% meta-aramid, 5% para-aramid and 2% carbon in counts of 20, 20 × 2 and 17 × 2 tex. The inlet moisture of the yarn before sizing was 40% (with pre-wetting) and 4% (without pre-wetting), and the outlet moisture after drying was 4%. In order to carry out such tests to reproduce them, the sizing was carried out on a laboratory-sizing machine with the possibility of adapting to industrial conditions. According to the obtained results related to the properties of yarn before and after sizing, it can be concluded that sizing of aramid yarns is justified. When sizing the yarn without pre-wetting, the mechanical properties improved, especially breaking force, strength and abrasion resistance. Irregularity and hairiness were also reduced, especially when sizing with pre-wetting. Yarn hairiness or the frequency of protruding fibres also decreased with sizing in almost all samples and sizing conditions. The second group of yarns with a carbon fibre content mostly showed better mechanical properties before sizing, which continued after sizing. In general, the aramid yarn sized with pre-wetting showed certain deformations caused by stretching in the wet state and thus reduced the size pick-up, which caused less breaking forces and strength. Sizing with pre-wetting resulted in a slightly better smoothness of the thread and its higher evenness. It can be concluded that the aramid yarn should be sized with a lower size percentage (up to 4.5%), i.e., without pre-wetting in order to minimise the deformation of the yarn during sizing and thus improve the mechanical properties in the weaving process.

A contamination on a textile material is defined as an undesirable, local formation that deviates in appearance from the rest of the material. In this paper the relationship between the shape and surface of liquid contaminations and the firmness factor of woven fabric is investigated. The interdependence of constructional and structural parameters of raw and bleached cotton fabrics were analysed. The results show that selected contaminations are distributed differently, primarily depending on the construction characteristics of the fabric, type of contamination and hydrophilicity of cotton fabric.

The roughness of woven fabric surface has so far been mainly investigated as a key characteristic of comfort in contact with the skin. The analysis of roughness can be extended to various contexts and applications, becoming an important tool for understanding how textile materials react in interaction with different finishing agents, as well as for gaining insight into the durability and effectiveness of treatments. This research presents a comprehensive study on the impact of alkaline hydrolysis and chitosan coating on the roughness of polyester woven fabric, utilizing both novel and adapted methods. The study employed contact and optical methods to analyze fabric and fiber surface characteristics, highlighting the significance of roughness profile parameters in understanding material changes post-treatment. The investigation revealed that mechanical action, alkaline medium, washing temperature, and detergent residues contribute to fabric erosion and modification during washing, with chitosan coatings creating pronounced surface irregularities. Comparative analysis showed significant fabric roughness changes post-washing, while fiber roughness changes were treatment specific. Despite initial increases in fiber roughness due to treatments, their durability decreased after washing. These findings emphasize the importance of roughness analysis in optimizing textile finishing processes and washing cycles, impacting both comfort and treatment efficacy.