Woven fabrics are widely used for thermal protection due to their porosity, which provides thermal insulation and breathability. This research focuses on investigating the influential parameters in the thermal protective properties of layer interchanging double cloth, including the woven structure and varying yarn fineness. The properties affecting the protective properties and comfort of multilayered woven fabrics include the fabric thickness, fabric porosity, and air permeability. Darcy’s law is applicable for determining the effective air permeability of woven fabrics. By understanding and controlling fabric porosity, it becomes possible to develop thermal protective clothing that combines improved comfort, cost-efficiency, and effectiveness. This study represents a novel approach for the clarification of airflow permeability behavior in complex structures of elastic multilayer woven fabrics using Darcy’s law. This innovative approach expands the understanding of permeability in fabrics beyond single-layer fabrics with vertical pores or 3D fabrics used in resin injection processes.

The roughness of woven fabric surface has so far been mainly investigated as a key characteristic of comfort in contact with the skin. The analysis of roughness can be extended to various contexts and applications, becoming an important tool for understanding how textile materials react in interaction with different finishing agents, as well as for gaining insight into the durability and effectiveness of treatments. This research presents a comprehensive study on the impact of alkaline hydrolysis and chitosan coating on the roughness of polyester woven fabric, utilizing both novel and adapted methods. The study employed contact and optical methods to analyze fabric and fiber surface characteristics, highlighting the significance of roughness profile parameters in understanding material changes post-treatment. The investigation revealed that mechanical action, alkaline medium, washing temperature, and detergent residues contribute to fabric erosion and modification during washing, with chitosan coatings creating pronounced surface irregularities. Comparative analysis showed significant fabric roughness changes post-washing, while fiber roughness changes were treatment specific. Despite initial increases in fiber roughness due to treatments, their durability decreased after washing. These findings emphasize the importance of roughness analysis in optimizing textile finishing processes and washing cycles, impacting both comfort and treatment efficacy.

Surface roughness of woven fabrics plays a key role in tactile comfort and skin–textile interaction, particularly in medical applications involving prolonged contact with human skin. This study focuses on the surface roughness of woven fabrics in plain and twill (1/3 S) weaves intended for hospital bed sheets and bedding applications. Plain weave represents a structurally symmetric system, while twill weave exhibits a pronounced diagonal structure. Roughness was evaluated using the Fabric Touch Tester (FTT) and further analyzed through amplitude (Rq), height distribution (Rku), and frequency-related parameters (linear peak density) obtained by signal processing and peak analysis in OriginPro 2026. The results showed that weave structure is the dominant factor influencing surface topography. Plain weave fabrics exhibited higher amplitude roughness and more uniform height distribution, while twill fabrics showed lower global roughness but stronger directional dependence, particularly in diagonal directions. Linear peak density was not significantly affected by laundering cycles, fiber composition, or finishing, but was strongly dependent on weave type. The findings demonstrate that due to the orthotropic nature of woven fabrics, surface roughness, derived from surface topography, cannot be adequately described by a single parameter, and that a combined analysis of amplitude and spatial descriptors is required, with the surface being evaluated not only along the principal symmetry directions (warp and weft) but also in off-axis directions. These results provide valuable insight for the design of hospital textiles with improved tactile comfort and reduced risk of skin irritation.