Zirconium-based alloys have served the nuclear industry for several decades due to their acceptable properties for nuclear cores of light water reactors (LWRs). However, severe accidents in LWRs have directed research and development of accident tolerant fuel (ATF) concepts that aim to improve nuclear fuel safety during normal operation, operational transients and possible accident scenarios. This review introduces the latest results in the development of protective coatings for ATF claddings based on Zr alloys, involving their behavior under normal and accident conditions in LWRs. Great attention has been paid to the protection and oxidation mechanisms of coated claddings, as well as to the mutual interdiffusion between coatings and zirconium alloys. An overview of recent developments in barrier coatings is introduced, and possible barrier layers and structure designs for suppressing mutual diffusion are proposed.

Many researchers have carried out experimental research and theoretical analysis on hydrogen storage in carbon nanotubes (CNTs), but the results are very inconsistent. The present paper reviewed recent progress in improving the hydrogen storage properties of CNTs by various modifications and analyzed the hydrogen storage mechanism of CNTs. It is certain that the hydrogen storage in CNTs is the result of the combined action of physisorption and chemisorption. However, H₂ adsorption on metal-functionalized CNTs still lacks a consistent theory. In the future, the research of CNTs for hydrogen adsorption should be developed in the following three directions: (1) A detailed study of the optimum number of metal atoms without aggregation on CNT should be performed, at the same time suitable preparation methods for realizing controllable doping site and doped configurations should be devised; (2) The material synthesis, purification, and activation methods have to be optimized; (3) Active sites, molecular configurations, effectively accessible surface area, pore size, surface topology, chemical composition of the surface, applied pressure and temperature, defects and dopant, which are some of the important factors that strongly affect the hydrogen adsorption in CNTs, should be better understood.

Magnesium-based hydrogen storage materials are considered to be one of the most promising solid-state hydrogen storage materials due to their large hydrogen storage capacity and low cost. However, slow hydrogen absorption/desorption rate and excessive hydrogen absorption/desorption temperature limit the application of magnesium-based hydrogen storage materials. The present paper reviews recent progress in improving the hydrogen storage properties by element substitution and additives. Ball milling is the promising technology for preparing magnesium-based hydrogen storage materials. The research and development of approaches for modifying magnesium-based hydrogen storage materials prepared by ball milling is systematically expounded. It is concluded that ball milling can significantly improve the kinetic and electrochemical properties of magnesium-based hydrogen storage materials and increase the hydrogen storage capacity. In the future, the research of magnesium-based hydrogen storage materials should be developed in terms of hydrogen storage mechanism, computer design of materials and development of a more optimized catalytic system.

In this paper, phase transitions and microstructure evolution in titanium Ti-6Al-4V alloy parts produced by electron beam melting (EBM) under hydrogenation was investigated. Hydrogenation was carried out at the temperature of 650 °C to the absolute hydrogen concentrations in the samples of 0.29, 0.58, and 0.90 wt. %. Comparative analysis of microstructure changes in Ti-6Al-4V alloy parts was performed using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). Furthermore, in-situ XRD was used to investigate the phase transitions in the samples during hydrogenation. The structure of Ti-6Al-4V parts produced by EBM is represented by the α phase plates with the transverse length of 0.2 μm, the β phase both in the form of plates and globular grains, and metastable α″ and ω phases. Hydrogenation to the concentration of 0.29 wt. % leads to the formation of intermetallic Ti₃Al phase. The dimensions of intermetallic Ti₃Al plates and their volume fraction increase significantly with hydrogen concentration up to 0.58 wt. % along with precipitation of nano-sized crystals of titanium δ hydrides. Individual Ti₃Al plates decay into nanocrystals with increasing hydrogen concentration up to 0.9 wt. % accompanied by the increase of proportion and size of hydride plates. Hardness of EBM Ti-6Al-4V alloy decreases with hydrogen content.

Influence of manufacturing parameters (beam current from 13 to 17 mA, speed function 98 and 85) on microstructure and hydrogen sorption behavior of electron beam melted (EBM) Ti-6Al-4V parts was investigated. Optical and scanning electron microscopies as well as X-ray diffraction were used to investigate the microstructure and phase composition of EBM Ti-6Al-4V parts. The average α lath width decreases with the increase of the speed function at the fixed beam current (17 mA). Finer microstructure was formed at the beam current 17 mA and speed function 98. The hydrogenation of EBM Ti-6Al-4V parts was performed at the temperatures 500 and 650 °С at the constant pressure of 1 atm up to 0.3 wt %. The correlation between the microstructure and hydrogen sorption kinetics by EBM Ti-6Al-4V parts was demonstrated. Lower average hydrogen sorption rate at 500 °C was in the sample with coarser microstructure manufactured at the beam current 17 mA and speed function 85. The difference of hydrogen sorption kinetics between the manufactured samples at 650 °C was insignificant. The shape of the kinetics curves of hydrogen sorption indicates the phase transition α_H + β_H→β_H.

The slow hydrogenation/dehydrogenation kinetics and high thermodynamic stability of the Mg–H bond are the two major limitations for the large-scale utilization of MgH₂. In this review, we introduce the catalytic mechanism of 3d and 4d transition metal (TM) on the hydrogen sorption properties of Mg/MgH₂. The relative contribution of interatomic interactions to the thermodynamic stability of the TM-substituted MgH₂ system is discussed. A synergy effect between the electronegativity and the radius of the TM element is proposed to explain the charge transfer process between TM and H in the TM-substituted MgH₂ system. The catalytic mechanism of TM nearby the surface of Mg is more complicated than that in the volume of Mg, as the surface-doped TM can experience more options for doping sites, leading to the hindrance effect and causing various contributions of the d band center to the dissociation of hydrogen molecules and the diffusion of hydrogen atoms nearby the surface of Mg. In terms of the catalytic mechanism of TM for hydrogen sorption kinetics of Mg/MgH₂, we particularly focused on the “hydrogen pump” effect existing in the Mg–TM–H system. Other mechanisms, such as a possible catalytic mechanism of TM for the hydrogen sorption properties of nano-sized freestanding Mg/MgH₂, were also presented.