In this work, the suitability for the production of sustainable and lightweight materials with specific mechanical properties and potentially lower costs was studied. Agave fiber (AF), an agro-industrial waste, was used as a reinforcement and azodicarbonamide (ACA) as a chemical blowing agent (CBA) in the production of bilayer materials via rotational molding. The external layer was a composite of linear medium density polyethylene (LMDPE) with different AF contents (0–15 wt %), while the internal layer was foamed LMDPE (using 0–0.75 wt % ACA). The samples were characterized in terms of thermal, morphological and mechanical properties to obtain a complete understanding of the structure-properties relationships. Increases in the thicknesses of the parts (up to 127%) and a bulk density reduction were obtained by using ACA (0.75 wt %) and AF (15 wt %). Further, the addition of AF increased the tensile (23%) and flexural (29%) moduli compared to the neat LMDPE, but when ACA was used, lower values (75% and 56% for the tensile and flexural moduli, respectively) were obtained. Based on these results, a balance between mechanical properties and lightweight can be achieved by selecting the AF and ACA contents, as well as the performance and aesthetics properties of the rotomolded parts.

This work reports on the production and characterization of recycled high density polyethylene (R-HDPE) composites reinforced with maple fibers. The composites were produced by a simple dry-blending technique followed by compression molding. Furthermore, a fiber surface treatment was performed using a coupling agent (maleated polyethylene, MAPE) in solution. FTIR, TGA/DTG, and density analyses were performed to confirm any changes in the functional groups on the fiber surface, which was confirmed by SEM-EDS. As expected, the composites based on treated fiber (TC) showed improved properties compared to composites based on untreated fiber (UC). In particular, MAPE was shown to substantially improve the polymer–fiber interface quality, thus leading to better mechanical properties in terms of tensile modulus (23%), flexural modulus (54%), tensile strength (26%), and flexural strength (46%) as compared to the neat matrix. The impact resistance also increased by up to 87% for TC as compared to UC. In addition, the maximum fiber content to produce good parts increased from 15 to 75 wt% when treated fiber was used. These composites can be seen as sustainable materials and possible alternatives for the development of low-cost building/construction/furniture applications.

This study investigates the addition of ground tire rubber (GTR) into virgin polyamide 6 (PA6) to produce thermoplastic elastomer (TPE) blends. In particular, a wide range of GTR concentration (0–100% wt.) was possible by using a simple dry blending technique of the materials in a powder form followed by compression molding. The molded samples were characterized in terms of morphological (scanning electron microscopy), physical (density and hardness) and mechanical (tension, flexion and impact) properties. The results showed a decrease in tensile and flexural moduli and strengths with GTR due to its elastomeric nature. However, significant increases were observed on the tensile elongation at break (up to 167%) and impact strength (up to 131%) compared to the neat PA6 matrix. Based on the results obtained, an optimum GTR content around 75% wt. was observed which represents a balance between high recycled rubber content and a sufficient amount of matrix to recover all the particles. These results represent a first step showing that a simple processing method can be used to produce low cost PA6/GTR compounds with a wide range of physical and mechanical properties.

This study focuses on the production and characterization of biocomposites based on a thermoplastic polymer (high-density polyethylene, HDPE) and a biosourced filler (buckwheat husk, BHS) to develop more sustainable composites. Compounding was performed via twin-screw extrusion with three different types of BHS. In the first series, untreated BHS was directly mixed with the polymer matrix, while the second series used mercerized BHS and the third series used pretreated BHS with a coupling agent (polyethylene grafted with maleic anhydride, MAPE) in solution. The samples were prepared at different concentrations (10, 20, 30, 40 and 50 wt.% of BHS) to compare with the neat matrix (0%). All the samples were finally produced by compression molding and then cut to get the specimens for characterization. The latter included morphological (scanning electron microscopy), physical (density and hardness) and mechanical (tension, flexural and impact strength) properties. Based on the results obtained, it was observed that most of the mechanical and physical properties were improved, especially when the BHS was pretreated in solution before its introduction into the polymer matrix. The results showed that 30 wt.% of BHS in HDPE was the optimum for most of the properties investigated.