In this work, the suitability for the production of sustainable and lightweight materials with specific mechanical properties and potentially lower costs was studied. Agave fiber (AF), an agro-industrial waste, was used as a reinforcement and azodicarbonamide (ACA) as a chemical blowing agent (CBA) in the production of bilayer materials via rotational molding. The external layer was a composite of linear medium density polyethylene (LMDPE) with different AF contents (0–15 wt %), while the internal layer was foamed LMDPE (using 0–0.75 wt % ACA). The samples were characterized in terms of thermal, morphological and mechanical properties to obtain a complete understanding of the structure-properties relationships. Increases in the thicknesses of the parts (up to 127%) and a bulk density reduction were obtained by using ACA (0.75 wt %) and AF (15 wt %). Further, the addition of AF increased the tensile (23%) and flexural (29%) moduli compared to the neat LMDPE, but when ACA was used, lower values (75% and 56% for the tensile and flexural moduli, respectively) were obtained. Based on these results, a balance between mechanical properties and lightweight can be achieved by selecting the AF and ACA contents, as well as the performance and aesthetics properties of the rotomolded parts.

In this study, blends of poly(lactic acid) (PLA)/linear medium density polyethylene (LMDPE) at different weight ratios were prepared by rotational molding. Two mixing strategies were used to evaluate the effect of phase dispersion on the physical and mechanical properties: (i) Dry-blending (DB) using a high shear mixer, and (ii) melt-blending (MB) using a twin-screw extruder. Thermal, morphological, and mechanical analyses were performed on the neat polymers and their blends. The thermal analysis was completed by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA), and the blends prepared by MB had lower thermal stability than the ones prepared via DB due to some thermo-oxidative degradation through the double thermal process (extrusion and rotomolding). The morphology of the rotomolded parts showed that DB generated larger particle sizes (around 500 µm) compared to MB (around 5 µm) due to the shear and elongational stresses applied during extrusion. The tensile and flexural properties of the rotomolded parts combined the PLA stiffness with the LMDPE toughness independent of the blending technique. Neat PLA presented increments in tensile strength (54%) and flexural strength (111%) for DB compared with MB. A synergistic effect in impact strength was observed in blends with 12 and 25 wt. % of PLA prepared by DB.

Cellulosic henequen fibers were subjected to steam explosion and impregnated with polyethylene glycol (PEG) to improve fiber-matrix compatibility in polylactic acid (PLA) composites. Through Fourier-transform infrared spectroscopy (FTIR) it was shown that the hydroxyl, methyl, and ether functional groups were increased after the steam explosion treatment. Changes in the cellulose morphology caused by the steam explosion and impregnation with PEG were observed via scanning electron microscopy (SEM). Good adhesion of the treated cellulose and the PLA matrix was observed through improvement of the tensile strength and Young’s modulus of the PLA composite. The PEG impregnated into the fiber plasticized the PLA matrix and reduced the Tg from 59 °C to 52 °C. The increase in crystallinity confirmed the cellulose fibers induced nucleation of the PLA, which resulted in greater rigidity of the PLA composites.

The synthesis and characterization of copolymers of n-Butyl Acrylate (BA) and Poly(ethylene glycol) dimethacrylate (PEGDMA) were realized by microemulsion. In this synthesis, the relation of PEGDMA 10, 20, 30, 40 and 50% wt with respect to BA was changed. The copolymers obtained were characterized by the determination of conversions (gravimetry), infrared spectroscopy: Fourier transform (FTIR), dynamic light scattering (DLS), thermogravimetry (TGA) and differential scanning calorimetry (DSC). The results confirmed the synthesis of BA-co - PEGDMA copolymers by the identification of characteristic FTIR bands and which determined the glass transition temperature of the copolymers. The conversions were found in the range of 85% to 90%. Within the stability of the produced latex, it was observed that at 10% and 30% wt. of PEGDMA the systems were stable, but when more PEGDMA was added up 40% to 50% wt., the system became unstable. The stability of produced latexes depends on the PEGDMA contents and this must be less than 30% wt.; meanwhile the PEGDMA content greater than 30% wt. leads to unstable latexes, forming clots. Copolymers showed single glass transition temperatures between -53.37°C and -16.58°C, depending on the composition of PEGDMA in the copolymers. Resulting in the different arrangements of units of PEGDMA along in the chain affected the thermal properties of the final copolymers.

Biocomposites were fabricated utilizing polylactic acid (PLA) combined with native starch sourced from mountain’s yam (Dioscorea remotiflora Knuth), an underexplored tuber variety. Different starch compositions (7.5, 15.0, 22.5, and 30.0 wt.%) were blended with PLA in a batch mixer at 160 °C to produce PLA/starch biocomposites. The biocomposites were characterized by analyzing their morphology, particle size distribution, thermal, X-ray diffraction (XDR), mechanical, and dynamic mechanical (DMA) properties, water absorption behavior, and color. The results showed that the amylose content of Dioscorea remotiflora starch was 48.43 ± 1.4%, which corresponds to a high-amylose starch (>30% of amylose). Particle size analysis showed large z-average particle diameters (D_z0) of the starch granules (30.59 ± 3.44 μm). Scanning electron microscopy (SEM) images showed oval-shaped granules evenly distributed throughout the structure of the biocomposite, without observable agglomeration or damage to its structure. XDR and DMA analyses revealed an increase in the crystallinity of the biocomposites as the proportion of the starch increased. The tensile modulus (E) underwent a reduction, whereas the flexural modulus (E_flex) increased with the amount of starch incorporated. The biocomposites with the highest E_flex were those with a starch content of 22.5 wt.%, which increased by 8.7% compared to the neat PLA. The water absorption of the biocomposites demonstrated a higher uptake capacity as the starch content increased. The rate of water absorption in the biocomposites followed the principles of Fick’s Law. The novelty of this work lies in its offering an alternative for the use of high-amylose mountain’s yam starch to produce low-cost bioplastics for different applications.

In this paper, we present the synthesis of composite materials comprised of α-cellulose and sugarcane bagasse cellulose fibers grafted with lactic acid and ε-caprolactone. These fibers were incorporated as reinforcements into a PLA matrix by extrusion, producing composite materials with improved mechanical properties. The grafting of lactic acid and ε-caprolactone onto the fibers was confirmed by FTIR spectroscopy, demonstrating the chemical modification of the fibers. The morphology of the fibers and composites was analyzed through scanning electron microscopy (SEM), showing that the fibers are encapsulated within the polymeric matrix. This suggests good PLA–fiber interaction for the 90 PLA/10 α-Cel, 90 PLA/10 LAC-g-α-Cel, and 90 PLA/10 ε-CL-g-α-Cel composite materials. The obtained composite materials were tested under tensile loading. Incorporating 10 wt% of LAC-g-FBA-Cel and α-Cel-g-FBA-Cel grafted fibers into the PLA matrix improved the tensile modulus by 28% and 12%, respectively, compared with PLA. The maximum tensile strength values obtained were for composite materials with 10 wt% PLA/α-Cel, LAC-g-α-Cel, and FBA-Cel with 23, 27, and 37% concerning PLA. DSC thermal studies showed a reduction in the glass transition temperature in the composites with grafted fibers. The results suggest better interfacial adhesion between the PLA matrix and both grafted and non-grafted α-cellulose fibers, which contributes to the observed improvements in the mechanical and thermal properties of the composite materials. The results demonstrate that the composites can be produced through extrusion. Once the optimal concentration has been determined, α-cellulose or sugarcane bagasse grafted with lactic acid and ε-caprolactone can be incorporated into the PLA matrix, exhibiting adjustable properties.