The high awareness of intensification and frequency of smog phenomenon all over the world in XXI age makes for detailed analyses of the reasons of its formation and prevention. The governments of the developed countries and conscious of real hazards, including many European countries, aim to restrict the emission of harmful gases. In literature, we can find the discussions on the influence of this phenomenon on the health and life of inhabitants of contaminated areas. Some elaborations of prognostic models, descriptions of pollution sources, the manner of their restriction, and the analysis of causal-consecutive correlation are also popular. The influence of pollutions resulting from the operation of vehicles, planes, and the industry are well described. However, every machine and device which is driven with a combustion engine has the effect on the general level of anthropogenic pollutions. These drives are subject of different regulations limiting their emission for service conditions and applications. One of the groups of such machines described in European and American regulations is non-road mobile machinery. The aim of this paper is the presentation of the problem of weak analysis and application of engineering and technological tools for machinery drive emission, despite of many publications on hazards and problems of emission. These machines have the influence on both the increase of global contamination and the machine users. The regulations of the European Union take into consideration the generated hazards and restrict the emission of machine exhaust gases by approval tests—these regulations are continually improved, and the effects of these works are new emission limits in 2019. However, these activities seem to be liberal as opposed to limits of the emission for passenger and goods vehicles where the technological development of the construction is greater and the regulations are the most rigorous. During the analysis of the development of non-road mobile machinery in the correlation with automotive vehicles, we can indicate engineering and technological solutions which are limiting the emission of non-road mobile machinery, but which are not applied. Due to liberal regulations for this group of machinery, the producers do not apply innovative solutions which can be found in road vehicles. The paper presents the synthetic review of existing EU regulations concerning limits of the emission of harmful exhaust gases which are generated by spark-ignition combustion engines of non-road mobile machinery. The authors show the divergences between the limits of the emission of harmful exhaust gases generated by road vehicles and non-road mobile machinery (boats and railway engines are not taken into account). The authors present the directions of the development of the combustion process control and systems limiting the emission of harmful exhaust gases. High innovative automotive industry was indicated as the direction of the development for limiting the influence of the emission on the environment by non-road mobile machinery.
This article proposes thermography as a non-contact diagnostic tool for assessing drive reliability. The application of this technique during the operation of the belt transmission with a heat-welded thermoplastic polyurethane V-belt was presented. The V-belt temperature changes depending on the braking torque load at different values of the rotational speed of the active pulley, which were adopted as diagnostic characteristics. In this paper, the surface morphology of the polyurethane (PU) belts was assessed on the basis of microscopic and hardness tests. A surface roughness tester was used to evaluate the surface wear. The surface morphology and topography of the materials was determined by scanning electron microscopy (SEM) and optical microscopy. It was found that the most favorable operating conditions occurred when the temperature values of active and passive connectors were similar and the temperature difference between them was small. The mechanical and structure results indicate that the wear of the PU belt was slight, which provided stability and operational reliability for V-belt transmission. The microscopic images lacked clear traces of cracks and scratches on the surface, which was confirmed by the SEM observations.
Machines and devices for the production, transport and segregation of products are placed in production and storage rooms. Flat conveyor and drive belts are very often used for their construction. Due to heavy loads and difficult operating conditions, these belts can catch fire and, as a result, become the main source of air contaminants harmful to human health and life. This article examines the emission level of toxic chemical compounds most often produced during the thermal decomposition and combustion of flat drive and conveyor belts. Six types of flat belts, which were made of various polymer materials, i.e., polyamide, rubber, and polyurethane, and were pyrolyzed in a tube furnace at 950 °C, were tested for emission. Using an Fourier transform infrared spectroscopy gas analyser, five gaseous products of combustion were identified, i.e., carbon mono oxide, carbon dioxide, hydrogen cyanide, hydrogen bromide and sulfur dioxide (SO2). Chemical analysis showed that SO2 compounds and hydrogen bromide were present in only two samples. The test results indicate that gas emission concentration limits for all the tested belts were significantly exceeded. A comparative analysis of the concentration limits of V-belts described in the authors' earlier works shows that flat belts demonstrate lower emission levels of harmful compounds than V-belts. In addition, research has shown that compared to traditional rubber-based belts, belts made of modern materials exhibit no emission of hydrogen chloride compounds during thermal decomposition and combustion.
Alternative fuel within the meaning of Directive 2014/94/EU is, among others, LPG (liquefied petroleum gas), characterized by a lower purchase cost and lower emissions of toxic exhaust compounds in comparison to the combustion of classic gasoline. In wood chippers, intended for chopping branches, with low-power internal combustion engines that meet the emission standards in force in 2019 in the European Union, in accordance with Regulation 2016/1628/EU, carburetor fuel supply systems are commonly used. Innovative trends in the development of these drives are: electronic fuel injection, systems supporting the adaptation of the working elements to the conditions of use and the use of alternative fuels. The first two solutions significantly affect the cost of purchasing a power unit or modernizing it. The authors of this article indicate, as a beneficial alternative, a cheap (EUR 105) possibility of modernizing the carburetor fuel supply system. It is based on a modification that will allow for the use of LPG instead of gasoline to drive the working system of the wood chipper. This article presents the results of tests on the fuel consumption of a wood chipper powered with gasoline (3.04 L h−1) and LPG (3.65 L h−1) during continuous chipping. The cost of an hour of chipping related to fuel consumption was determined, which was equal to 3.89 € h−1 while using gasoline, and 2.19 € h−1 when using LPG. The mass flow rate (0.66 t h−1) and volumetric flow rate (3.5 m3 h−1) of a wood chipper powered by a low-power (9.5 kW) internal combustion engine with spark ignition were determined. In addition, we determined the cost of producing 1 m3 of biomass from chipping freshly cut oak branches (Quercus robur L. Sp. Pl. 996 1753) with a maximum diameter of 80 mm and a humidity of 25%. The branches were selected earlier in such a way that their dimensions as as similar as possible. This amounted to EUR 1.11 for a gasoline-powered drive and EUR 0.63 for a LPG powered one. The benefits of using an alternative fuel supply system, the installation of which increases the cost of the machine by 8.4%, have been confirmed.
Both energy consumption and the ecology of mobile wood-chipping machines are important issues in forest management. One way of improving the efficiency of wood-chippers is to use innovative design solutions in drive unit control systems. This can result in a reduction in fuel consumption and quantitative exhaust gas emissions. This article presented the results of research conducted on the fuel consumption of a cylindrical wood chipper driven by a small engine. We carried out testing of the unmodified chipper (A), made two different chipper modifications (B) and (C), and tested the modified versions to achieve the indicated results. The process allowed analysis and comparison of recorded data. For this purpose, the engine was supplied with fuel in three different ways: carburetor (factory-made) (A), the injector (B), and injector with an adaptative drive control system (designed by the authors) (C). The construction of a maintenance-free and adaptive drive control system where its functioning depended on operating conditions was done following patent application P.423369. All three fuel supply systems: A, B, and C were tested experimentally in terms of fuel consumption. The research was conducted in both set exploitation conditions (idle work with high (1) and low (2) rotational speed, with a continuous chipping process (3)) and transient exploitation conditions (4) (resulting from the delivery time of wood waste). Thus, the first stage of research involved two constructions (A, B) for three different working conditions (1-3). The second stage consisted of three constructions (A-C) tested in the fourth working conditions (4). The tests showed that the injection system reduced fuel consumption by around 61% during the continuous chipping process in comparison with the carburetor system. The adaptive drive control system (C) reduced fuel consumption by 55–74% in comparison with the carburetor system (A), and by 24–60% in comparison with the injection system (B) without an adaptive drive control system. The level of energy consumption in these systems depended directly on the ratio of idle work time during the chipping process.