Considering the excellent biocompatibility of magnesium (Mg) alloys and their better mechanical properties compared to polymer materials, a wrought MgZnCa alloy with low contents of Zn (0.7 wt%) and Ca (0.6 wt%) (ZX11) was developed by twin roll casting (TRC) technology as potential biodegradable bone plates. The degradability and cell response of the ZX11 alloy were evaluated in vitro, as well as the mechanical integrity according to tensile tests after immersion. The results revealed a slightly higher degradation rate for the rolled ZX11, in comparison to that of the annealed one. It was mainly caused by the deformation twins and residual strain stored in the rolled alloy, which also seemed to promote localized degradation, thereby leading to a relatively fast deterioration in mechanical properties, especially the fracture strain/elongation. In contrast, after the annealing treatment, the alloy showed relatively lower strength, yet a lower degradation rate and quite stable elongation during the initial weeks of immersion were observed. More importantly, the ZX11 alloy, regardless of the annealing treatment, showed good in vitro cytocomopatibility regarding human primary osteoblasts. The assessment indicates the rolled alloy as a good choice for implantation sites where relatively high mechanical strength is needed during the early implantation, while the annealed alloy is a potential candidate for the sites which demand stable mechanical integrity during service. STATEMENT OF SIGNIFICANCE: The development of magnesium alloys as bone implants demands low degradation rate to gain not only a slow hydrogen evolution, but also a stable mechanical integrity during service. The present study develops a micro-alloyed MgZnCa alloy via twin roll casting (TRC) technology. It exhibited limited cytotoxicity, fairly low degradation rate and comparable strength to the reported Mg-1Zn-5Ca alloy which has been used as bone screws in clinical trials, indicating the great potential application as biodegradable bone implants. Furthermore, it showed good mechanical integrity during immersion to support the defect healing. Our results can aid other researchers to evaluate the mechanical integrity of biodegradable materials and to pay more attention to the effect of degradation behaviour on mechanical integrity of materials.

Wires of magnesium alloys possess a high potential, e.g., as filler materials, for joining applications but also for biodegradable applications, such as suture materials. While the typical process of producing wires is based on a wire drawing process, direct extrusion by using adjusted dies to deal with high degrees of deformation allows a one-step manufacturing of wires to some extent. In this work, the extrusion of wires with a thickness of 1 mm and even lower is shown feasible for pure magnesium and three Al-containing magnesium alloys (AZ31, AZ80, AZ91). The surface quality and the mechanical properties are improved with increasing Al content. It is shown that, despite the large difference in the degrees of deformation, the properties and their development are similar to those of extruded round bars. Wrapping tests were carried out as an exemplary more complex forming procedure, and the behavior is correlated to the microstructure and texture of the extruded wires.

As a generalized semi-finished product, the use of magnesium sheets requires addressing two major aspects of their processing: their microstructure and texture control, which are both essential for the forming behavior of such sheets during their forming to parts. Further, the processing of such sheets is complex, and therefore expensive, and requires simplification. In this work, magnesium alloys AZ31, ZE10, and ME21 are investigated in the form of conventionally rolled sheets, as well as in the form of extruded sheets. Their microstructural and textural development are correlated to their mechanical and forming properties. During extrusion, strong textures develop that hinder stretch-forming operations, even in rare earth-containing alloys. Chemical composition and process parameters have a significant impact on the texture development, and enable the design of sheet materials with weak textures and potentially enhanced formability.

Magnesium alloys attract attention as degradable implant materials due to their adjustable corrosion properties and biocompatibility. In the last few decades, especially wrought magnesium alloys with enhanced mechanical properties have been developed, with the main aim of increasing ductility and formability. Alloying and processing studies allowed demonstrating the relationship between the processing and the microstructure development for many new magnesium alloys. Based on this experience, magnesium alloy compositions need adjustment to elements improving mechanical properties while being suitable for biomaterial applications. In this work, magnesium alloys from two Mg-Zn series with Ce (ZE) or Ca (ZX) as additional elements and a series of alloys with Ag and Ca (QX) as alloying elements are suggested. The microstructure development was studied after the extrusion of round bars with varied processing parameters and was related to the mechanical properties and the degradation behavior of the alloys. Grain refinement and texture weakening mechanisms could be improved based on the alloy composition for enhancing the mechanical properties. Degradation rates largely depended on the nature of second phase particles rather than on the grain size, but remained suitable for biological applications. Furthermore, all alloy compositions exhibited promising cytocompatibility.

The influence of rolling temperature and pass reduction degree on microstructure and texture evolution was investigated using an AZXW3100 alloy, Mg-3Al-1Zn-0.5Ca-0.5Y, in wt.%. The change in the rolling schedule had a significant influence on the resulting texture and microstructure from the rolling and subsequent annealing. A relatively strong basal-type texture with a basal pole split into the rolling direction was formed by rolling at 450 °C with a decreasing scheme of the pass reduction degrees with a rolling step, while the tilted basal poles in the transverse direction were developed by using an increasing scheme of the pass reduction degrees. Rolling at 500 °C results in a further distinct texture type with a far more largely tilted basal pole into the rolling direction. The directional anisotropy of the mechanical properties in the annealed sheets was caused by the texture and microstructural features, which were in turn influenced by the rolling condition. The Erichsen index of the sheets varied in accordance to the texture sharpness, i.e., the weaker the texture the higher the formability. The sheet with a tetrarchy distribution of the basal poles into the transverse and rolling directions shows an excellent formability with an average Erichsen index of 8.1.

The effect of Al content on the texture evolution and recrystallization behavior of the non-flammable Mg sheet alloys containing Ca and Y was investigated in this study. With a decrease in the Al content from 3 wt.% to 1 wt.%, the amounts of the other alloying elements dissolved in the matrix, especially Ca, are increased. The increase of the alloying elements in a solid solution brought out the retarded recrystallization and weakened texture with the basal poles tilted toward the sheet transverse direction. Extension twinning activity increased when Al content with decreasing, resulting in the texture broadening towards the sheet transverse direction in the as-rolled sheets. The textures of the AZXW1000 and AZXW2000 sheets weaken uniformly in all sample directions during annealing, while the AZXW3000 sheet shows less weakening of the rolling direction split component. The texture weakening of the alloys with lower Al contents is attributed to the retarded recrystallization caused by the larger amount of the dissolved Ca solutes. Based on the non-basal texture and relatively stable grain structure, the Mg alloy sheet containing a relatively small amount of Al is advantageous to improve the formability.