There is a common understanding that the environmental impacts of construction materials should be significantly reduced. This article provides a comprehensive environmental assessment within Life Cycle Assessment (LCA) boundaries for Ultra-High-Performance Concrete (UHPC) in comparison with Conventional Concrete (CC), in terms of carbon, material, and water footprint. Environmental impacts are determined for the cradle-to-grave life cycle of the UHPC, considering precast and ready-mix concrete. The LCA shows that UHPC has higher environmental impacts per m3. When the functionality of UHPC is considered, at case study level, two design options of a bridge are tested, which use either totally CC (CC design) or CC enhanced with UHPC (UHPC design). The results show that the UHPC design could provide a reduction of 14%, 27%, and 43% of carbon, material, and water footprint, respectively.

The use of micro fibres in Ultra-High-Performance Concrete (UHPC) as reinforcement increases tensile strength and especially improves the post-cracking behaviour. Without using fibres, the dense structure of the concrete matrix results in a brittle failure upon loading. To counteract this behaviour by fibre reinforcement, an optimal bond between fibre and cementitious matrix is essential. For the composite properties not only the initial surfaces of the materials are important, but also the bonding characteristics at the interfacial transition zone (ITZ), which changes upon the joining of both materials. These changes are mainly induced by the bond of cementitious phases on the fibre. In the present work, three fibre types were used: steel fibres with brass coating, stainless-steel fibres as well as nickel-titanium shape memory alloys (SMA). SMA fibres have the ability of “remembering” an imprinted shape (referred to as shape memory effect), triggered by thermal activation or stress, principally providing for superior performance of the fibre-reinforced UHPC. However, previous studies have shown that NiTi-fibres have a much lower bond strength to the concrete matrix than steel fibres, eventually leading to a deterioration of the mechanical properties of the composite. Accordingly, the bond between both materials has to be improved. A possible strategy is to roughen the fibre surfaces to varying degrees by laser treatment. As a result, it can be shown that laser treated fibres are characterised by improved bonding behaviour. In order to determine the bond strength of straight, smooth fibres of different metal alloy compositions, the present study characterized multiple fibres in series with a Compact-Tension-Shear (CTS) device. For critical evaluation, results obtained by these tests are compared with the results of conventional testing procedures, i.e., bending tests employing concrete prisms with fibre reinforcements. The bond behaviour is compared with the results of the flexural strength of prisms (4 × 4 × 16 cm³) with fibre reinforcements.

The mechanical performance of fibre-reinforced ultra-high-performance concrete based on alkali-activated slag was investigated, concentrating on the use of steel fibres. The flexural strength is slightly higher compared to the UHPC based on Ordinary Portland Cement (OPC) as the binder. Correlating the flexural strength test with multiple fibre-pullout tests, an increase in the bonding behaviour at the interfacial-transition zone of the AAM-UHPC was found compared to the OPC-UHPC. Microstructural investigations on the fibres after storage in an artificial pore solution and a potassium waterglass indicated a dissolution of the metallic surface. This occurred more strongly with the potassium waterglass, which was used as an activator solution in the case of the AAM-UHPC. From this, it can be assumed that the stronger bond results from this initial etching for steel fibres in the AAM-UHPC compared to the OPC-UHPC. The difference in the bond strength of both fibre types, the brass-coated steel fibres and the stainless-steel fibres, was rather low for the AAM-UHPC compared to the OPC-UHPC.