A scientific and concise mix design method is an impending problem in the engineering application of self-compacting steel-fiber-reinforced concrete (SFRC). This paper focuses on the mix proportion of self-compacting SFRC, which is influenced by the steel fibers, along with its effects on the packing properties of the steel fiber aggregate skeleton. In total, 252 groups of packing tests were carried out for several main factors, including with various maximum particle sizes for the coarse aggregates, manufactured sand ratios ranging from 50% to 62%, and with different types of hooked-end steel fibers and crimped steel fibers, with volume fractions ranging from 0% to 2.0%. The results indicated that the void content and rational sand ratio of the steel fiber aggregate skeleton increased linearly with the fiber factor. These results provided a basis for the calculation of the binder content and rational sand ratio of the self-compacting SFRC. Combined with the absolute volume design method and the calculation formula for the water-to-binder ratio, a systematical procedure was proposed for the mix proportion design of the self-compacting SFRC. Based on the design method, eight groups of mixtures were cast and tested to verify the adaptability and practicability of the workability, air content, density, cubic compressive strength, and splitting tensile strength of the self-compacting SFRC. Meanwhile, the outcomes of this study confirmed the applicability of using manufactured sand as a complete replacement for natural sand for the self-compacting SFRC.

To determine the validity of steel fiber reinforced expanded-shale lightweight concrete (SFRELC) applied in structures, the shear behavior of SFRELC structural components needs to be understood. In this paper, four-point bending tests were carried out on reinforced SFRELC beams with stirrups and a varying volume fraction of steel fiber from 0.4% to 1.6%. The shear cracking force, shear crack width and distribution pattern, mid-span deflection, and failure modes of test beams were recorded. Results indicate that the shear failure modes of reinforced SFRELC beams with stirrups were modified from brittle to ductile and could be transferred to the flexure mode with the increasing volume fraction of steel fiber. The coupling of steel fibers with stirrups contributed to the shear cracking force and the shear capacity provided by the SFRELC, and it improved the distribution of shear cracks. At the limit loading level of beams in building structures at serviceability, the maximum width of shear cracks could be controlled within 0.3 mm and 0.2 mm with the volume fraction of steel fiber increased from 0.4% to 0.8%. Finally, the formulas are proposed for the prediction of shear-cracking force, shear crack width, and shear capacity of reinforced SFRELC beams with stirrups.

Due to the mechanical properties related closely to the distribution of steel fibers in concrete matrix, the assessment of tensile strength of self-compacting steel fiber reinforced concrete (SFRC) is significant for the engineering application. In this paper, seven groups of self-compacting SFRC were produced with the mix proportion designed by using the steel fiber-aggregates skeleton packing test method. The hooked-end steel fibers with length of 25.1 mm, 29.8 mm and 34.8 mm were used, and the volume fraction varied from 0.4% to 1.4%. The axial tensile test of notched sectional prism specimen and the splitting tensile test of cube specimen were carried out. Results show that the axial tensile strength was higher than the splitting tensile strength for the same self-compacting SFRC, the axial tensile work and toughness was not related to the length of steel fiber. Finally, the equations for the prediction of tensile strength of self-compacting SFRC are proposed considering the fiber distribution and fiber factor, and the adaptability of splitting tensile test for self-compacting SFRC is discussed.

This paper is the outcome of experiments on the shear performance of reinforced concrete beams with approved composite-recycled aggregates. The strength grade of composite-recycled aggregate concrete (CRAC) was between 30 MPa and 60 MPa. The shear span-to-depth ratio varied from 1 to 3. The adaptability of HRB400 rebar, with critical yield strength of 400 MPa, used as stirrups was also verified. As the composite technology overcame the shortcomings of recycled coarse aggregate, CRAC had similar mechanical properties with those of conventional concrete. Details on the shear behaviors of test beams under a four-point loading test are presented. The results indicated that the changes of CRAC strain, stirrup strain, and shear-crack width depended on the failure patterns, which are controlled by the shear-span to depth ratio. The stirrups yield at the failure of reinforced CRAC beams. The shear cracking resistance and the shear capacity of reinforced CRAC beams can be predicted by the statistical equations. Based on the design codes GB50010, ACI318-19, Model Code 2010 and DIN-1045-1-2008 for conventional reinforced concrete beams, the shear strengths provided by CRAC and stirrups are statistical analyzed. The rationality of the design equations is examined by the utilization level of shear strength provided by CRAC. The maximum shear-crack widths are extracted from the test data of reinforced CRAC beams at normal service state. Comparatively, by specifying the lower limit of shear strength provided by the CRAC with various shear-span to depth ratios, China code GB50010 gives a rational method for utilizing CRAC. Under the premise that the design of shear capacity would give considerations to meet the normal serviceability, the factored strength of HRB400 rebar should be 360 MPa for the calculation of shear strength provided by stirrups. The design methods in codes of GB50010, ACI318-19 and Model Code 2010 are conservative for the shear capacity of reinforced CRAC beams.

Reliable bond of steel fiber in concrete is a key problem relating to the reinforcing effect of steel fiber on concrete matrix and for the guide in significance for the optimal design of the geometry and mechanical properties of steel fiber. In this paper, on the basis of multi-indices of evaluation for the bond properties of single hooked-end steel fiber, the indices for the evaluation of synergistic bond properties of different deformed steel fibers are proposed. The pull-out tests were carried out for different deformed steel fibers embedded in mortar wet-sieved from self-compacting SFRC with manufactured sand. Fourteen types of steel fibers were used, including six hooked-end, two crimped, four indentation, one milling, and one large-end. The bond strength, bond energy, and bond toughness of single and per unit weight steel fiber were evaluated with the correspondence to the loading status of cracking resistance, normal serviceability, and ultimate bearing capacity of concrete. Results show that the deformed steel fibers presented different bond behaviors, hooked-end, and crimped steel fibers with circular cross-sections and a tensile strength of higher than 1150 MPa have excellent effects of strengthening, energy dissipation, and toughening capacity on self-compacting concrete with a cubic compressive strength of 60 MPa at normal serviceability and ultimate bearing capacity. Indentation, milling, and large-end steel fibers are more suitable for reinforcing the concrete strength due to the rigid bond before concrete cracking. The synergistic working of steel fibers with concrete matrix should be concerned to realize the effects of only or simultaneously reinforcing the strength and toughness of concrete.

Remote-pumped concrete for infrastructure construction is a key innovation of the mechanized and intelligent construction technology. This has brought steel-fiber-reinforced concrete (SFRC) into undergoing various developments, from conventional flowability to high pumpability with low-carbon features. In this regard, an experimental study on the mixing proportion design and the pumpability and mechanical properties of SFRC was conducted for remote pumping. Using the absolute volume method based on the steel-fiber-aggregate skeleton packing test, the water dosage and the sand ratio were adjusted with an experimental study on reference concrete with the premise of varying the volume fraction of steel fiber from 0.4% to 1.2%. The test results of the pumpability of fresh SFRC indicated that the pressure bleeding rate and the static segregation rate were not the controlling indices due to the fact that they were far below the limits of the specifications, and the slump flowability fitted for remote-pumping construction was verified by a lab pumping test. Although the rheological properties of the SFRC charactered by the yield stress and the plastic viscosity increased with the volume fraction of steel fiber, those of mortar used as a lubricating layer during the pumping was almost constant. The cubic compressive strength of the SFRC had a tendency to increase with the volume fraction of steel fiber. The reinforcement effect of steel fiber on the splitting tensile strength of the SFRC was similar to the specifications, while its effect on the flexural strength was higher than the specifications due to the special feature of steel fibers distributed along the longitudinal direction of the beam specimens. The SFRC had excellent impact resistance with an increased volume fraction of steel fiber and presented acceptable water impermeability.