To expand the structural application of steel fiber reinforced expanded-shale lightweight concrete (SFRELC), a self-compacting SFRELC with high-workability was developed based on previous research. As part of the investigation, the present study focuses on the adaptability of formulas used for the complete stress–strain curves of steel fiber reinforced lightweight-aggregate concrete and conventional concrete under uniaxial compression. On the basis of mix proportion of SFRELC, self-compacting SFRELC was designed with the volume fraction of steel fiber as 0%, 0.4%, 0.8%, 1.2%, 1.6%, and 2.0%. Eighteen cylindrical specimens with dimensions of Φ150 mm × 300 mm were tested to measure the uniaxial compressive stress–strain curves of self-compacting SFRELC. Results indicated that, with the increasing volume fraction of steel fiber, the compressive strain at the peak-stress of the stress–strain curve increased, while the slope of the descending portion decreased. This increased the energy absorption of self-compacting SFRELC with a higher compression toughness. With a comparison of test results between four groups of calculation models, a group of formulas is selected to express the complete stress–strain curves of self-compacting SFRELC under uniaxial compression.
Durability of concrete is of great significance to prolong the service life of concrete structures in corrosive environments. Aiming at the economical and environment-friendly production of concrete by comprehensive utilization of the supplementary cementitious materials made of industrial byproducts, the resistances to chloride penetration, sulfate attack, and frost of high-performance concrete were studied in this paper. Fifteen concretes were designed at different water–binder ratio with the changes of contents of fly ash (FA), silica fume (SF), ground granulated blast-furnace slag (GGBS), and admixture of sulfate corrosion-resistance (AS). The compressive strength, the total electric flux of chloride penetrability, the sulfate resistance coefficient, and the indices of freezing and thawing were measured. Results indicate that, depending on the chemical composition, fineness, and pozzolanic activity, the supplementary cementitious admixtures had different effects on the compressive strength and the durability of concrete; despite having a higher fineness and pozzolanic activity, the GGBS gave out a negative effect on concrete due to a similar chemical composition with cement; the SF and FA presented beneficial effects on concrete whether they were used singly with GGBS or jointly with GGBS; the AS improved the compressive strength and the sulfate corrosion resistance of concrete. In general, the grade of durability was positively related to the compressive strength of concrete. Except for the concretes admixed only with GGBS or with GGBS and FA, others had super durability with the compressive strength varying from 70 MPa to 113 MPa. The concretes with water to binder ratio of 0.29 and total binders of 500 kg/m3 admixed with 7% FA + 8% SF + 8% GGBS or 7% FA + 8% SF + 8% GGBS + (10~12)% AS presented the highest grades of resistances specified in China codes to chloride penetration, sulfate corrosion, and frost, while the compressive strength was about 100 MPa.
To determine the validity of steel fiber reinforced expanded-shale lightweight concrete (SFRELC) applied in structures, the shear behavior of SFRELC structural components needs to be understood. In this paper, four-point bending tests were carried out on reinforced SFRELC beams with stirrups and a varying volume fraction of steel fiber from 0.4% to 1.6%. The shear cracking force, shear crack width and distribution pattern, mid-span deflection, and failure modes of test beams were recorded. Results indicate that the shear failure modes of reinforced SFRELC beams with stirrups were modified from brittle to ductile and could be transferred to the flexure mode with the increasing volume fraction of steel fiber. The coupling of steel fibers with stirrups contributed to the shear cracking force and the shear capacity provided by the SFRELC, and it improved the distribution of shear cracks. At the limit loading level of beams in building structures at serviceability, the maximum width of shear cracks could be controlled within 0.3 mm and 0.2 mm with the volume fraction of steel fiber increased from 0.4% to 0.8%. Finally, the formulas are proposed for the prediction of shear-cracking force, shear crack width, and shear capacity of reinforced SFRELC beams with stirrups.