Fringe projection profilometry has been increasingly sought and applied in dynamic three-dimensional (3D) shape measurement. In this work, a robust, high-efficiency 3D measurement based on Gray-coded light is proposed. Unlike the traditional method, a tripartite phase unwrapping method is proposed to avoid the jump errors on the boundary of code words, which are mainly caused by the defocusing of the projector and the motion of the tested object. Subsequently, the time-overlapping coding strategy is presented to greatly increase the coding efficiency, decreasing the projected number in each group from seven (i.e., 3 + 4 ) to four (i.e., 3 + 1 ) for one restored 3D frame. The combination of two proposed techniques allows the reconstruction of a pixel-wise and unambiguous 3D geometry of dynamic scenes with strong noise using every four projected patterns. To the best of our knowledge, the presented techniques for the first time preserve the high anti-noise ability of a method based on the Gray code while overcoming the drawbacks of jump errors and low coding efficiency. Experiments have demonstrated that the proposed method can achieve robust, high-efficiency 3D shape measurement of high-speed dynamic scenes even polluted by strong noise.

The measuring technique combining a phase-shifting algorithm and Gray-code light has been widely used in three-dimensional (3D) shape measurement for static scenes because of its high robustness and anti-noise ability. However, in the high-speed measurement, phase unwrapping errors occur easily on the boundaries of adjacent Gray-code words because of the defocus of the projector, the motion of the objects and the non-uniform reflectivity of the surface. To overcome this challenge, a high-speed 3D shape measurement method based on shifting Gray-code light has been proposed in this paper. Firstly, the average intensity of three captured phase-shifting fringe images are used as a pixel-wise threshold to binarize the Gray codes and to eliminate most phase unwrapping errors caused by the non-uniform reflectivity, ambient light variations, and the defocus of projector. Then, the shifting Gray-code (SGC) coding strategy is proposed to avoid the remaining errors of phase unwrapping on the edge of the code words. In this strategy, no additional patterns are projected, and two sets of decoding words with staggered boundaries are built in the temporal sequences for one wrapped phase. Finally, the simple, efficient, and robust phase unwrapping can be achieved in the high-speed dynamic measurement. This proposed method has been applied to reconstruct 3D shape of randomly collapsing objects in a large depth range, and the experimental results demonstrate that it can reliably obtain high-quality shape and texture information at 310 frames per second.

The binary defocusing technique has been widely used in high-speed three-dimensional (3D) shape measurement because it breaks the bottlenecks in high-speed fringe projection and the projector’s nonlinear response. However, it is challenging for this method to realize a two- or multi-frequency phase-shifting algorithm because it is difficult to simultaneously generate high-quality sinusoidal fringe patterns with different periods under the same defocusing degree. To bypass this challenge, we proposed a high-speed 3D shape measurement technique for dynamic scenes based on cyclic complementary Gray-code (CCGC) patterns. In this proposed method, the projected phase-shifting sinusoidal fringes kept one same frequency, which is beneficial to ensure the optimum defocusing degree for binary dithering technique. The wrapped phase can be calculated by phase-shifting algorithm and unwrapped with the aid of complementary Gray-code (CGC) patterns in a simple and robust way. Then, the cyclic coding strategy further extends the unambiguous phase measurement range and improves the measurement accuracy compared with the traditional Gray-coding strategy under the condition of the same number of projected patterns. High-quality 3D results of three complex dynamic scenes—including a cooling fan and a standard ceramic ball with a free-falling table tennis, collapsing building blocks, and impact of the Newton’s cradle—were demonstrated at a frame rate of 357 fps. This verified the proposed method’s feasibility and validity.

Jump errors easily occur on the discontinuity of the wrapped phase because of the misalignment between wrapped phase and fringe order in fringe projection profilometry (FPP). In this paper, a phase unwrapping method that avoids jump errors is proposed for FPP. By building two other staggered wrapped phases from the original wrapped phase and dividing each period of fringe order into three parts, the proposed generalized tripartite phase unwrapping (Tri-PU) method can be used to avoid rather than compensatorily correct jump errors. It is suitable for the phase unwrapping method assisted by fringe order with a basic wrapped phase and fringe order, no matter which method is used to recover them. The experimental results demonstrate the effectiveness and generality of the proposed method, which is simple to implement and superior to measure complex objects with sharp edges.

Phase-shifting profilometry has been widely used in high-accuracy three-dimensional (3D) shape measurement. However, for dynamic scenarios, the object motion will lead to extra phase shift and then motion-induced error. Convenient and efficient motion-induced error compensation is still challenging. Therefore, we proposed a real-time motion-induced error compensation method for 4-step phase-shifting profilometry. The four phase-shifting images are divided into two groups to calculate two corresponding wrapped phases, one from the first three fringes and the other from the last three fringes. As the motion-induced error doubles the frequency of the projected fringes, the average phase can effectively compensate the motion-induced error because there is a π/2 phase shift between the adjacent frames. Furthermore, we designed a time sequence by recycling the projection fringes in a proper order, and the efficiency of 3D reconstruction could be effectively improved. This method performs pixel-wise error compensation, based on which we realized 50 fps real-time 3D measurement by GPU acceleration. Experimental results demonstrate that the proposed method can effectively reduce the motion-induced error.