Alejandro Frechilla Zabal

Dr. Alejandro Frechilla Zabal

Departamento de Ingeniería de Diseño y Fabricación, Universidad de Zaragoza, Zaragoza, Aragon, Spain
orcid

Research Focus & Metrics

Academic Career Length

4Years (2023-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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20 November 2023 in Laser & Photonics Reviews
Verified
Journal Article
Open access
LPLuis Porta‐Velilla
Luis Porta‐Velilla
EMELENA MARTÍNEZ
ELENA MARTÍNEZ
AZAlejandro Frechilla Zabal
Alejandro Frechilla Zabal
MCMiguel Castro Corella
Miguel Castro Corella
GFGermán Francisco De La Fuente
Germán Francisco De La Fuente
LALuis A. Angurel
Luis A. Angurel
Laser‐induced periodic surface structures (LIPSS) represent a unique route for functionalizing materials through the fabrication of surface nanostructures. Commercial AISI 316L stainless steel (SS316L) surfaces are laser treated by ultraviolet 300 ps laser pulses in a laser line scanning (LLS) approach. Processing parameters are optimized (pulse energy of 2.08 µJ, pulse repetition frequency of 300 kHz, and suitable laser scan and sample displacement rates) for the generation of low spatial frequency LIPSS over a large 25 × 25 mm2 area. Different angles of incidence of the laser radiation (0°, 30°, and 45°) and different linear laser beam polarizations (s and p) produce a plethora of rippled surface morphologies at distinct grains. Scanning electron microscopy and 2D Fourier transforms, together with calculations of the optical energy deposited at the treated surfaces using Sipe's first‐principles electromagnetic scattering theory, are used to study and analyze in detail these surface morphologies. Combined with electron backscattering diffraction, analyses allow associating site‐selectively various laser‐induced‐surface morphologies with the underlying crystalline grain orientation. Resulting grain orientation maps reveal a strong impact of the grain crystallographic orientation on LIPSS formation and point toward possible strategies, like multi‐step processes, for improving the manufacturing of LIPSS and their areal coverage of polycrystalline technical materials.

1 September 2025 in RSC Applied Interfaces
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Journal Article
Open access
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AZAlejandro Frechilla Zabal
Alejandro Frechilla Zabal
JFJ. Frechilla
J. Frechilla
LALuis A. Angurel
Luis A. Angurel
FTFidel Toldra-Reig
Fidel Toldra-Reig
FBFrancisco Balas
Francisco Balas
DMDavid Muñoz-Rojas
David Muñoz-Rojas
Ultra-short-pulse laser radiation has been used to modulate the electrical conductivity of ZnO thin films deposited by spatial atomic layer deposition. Resistance time evolution exhibits high sensitivity to oxygen concentration in the environment.

17 March 2026 in Surfaces and Interfaces
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Journal Article
Open access
JFJavier Frechilla
Javier Frechilla
NLNicolas Lejeune
Nicolas Lejeune
EMELENA MARTÍNEZ
ELENA MARTÍNEZ
EFEmile Fourneau
Emile Fourneau
AZAlejandro Frechilla Zabal
Alejandro Frechilla Zabal
ABAntonio Badía-Majós
Antonio Badía-Majós

Verified
Journal Article
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AZAlejandro Frechilla Zabal
Alejandro Frechilla Zabal
YZYasser Zekalmi
Yasser Zekalmi
JAJose Antonio Albajez
Jose Antonio Albajez
MCMaría José Oliveros Colay
María José Oliveros Colay
SASergio Aguado
Sergio Aguado
Surface topography plays a critical role in the functional performance of machined freeform components, yet its assessment traditionally takes place only after manufacturing. This work presents a simulation-assisted framework for predicting the surface topography generated during freeform ball-end milling and using these predictions to support machining-strategy selection. Three finishing strategies (3-axis square, SQ3, 3-axis spiral, SP3, and 5-axis spiral, SP5) were investigated on a representative freeform benchmark by combining high-resolution UVRMAP simulations with experimental topography measurements. Surface signatures were characterized using ISO 25178 areal parameters together with two- and one-dimensional Fast Fourier Transform (FFT) analyses, enabling quantitative evaluation of surface amplitude, preferential orientations, anisotropy, and characteristic spatial periodicities. The results demonstrate that machining strategy and local surface geometry produce distinctive topographical signatures that cannot be fully described by conventional roughness parameters alone.Theproposed UVRMAP methodology accurately reproduces the primary spatial organization of the geometric texture generated by the programmed toolpath, while the incorporation of a controlled non-ideal cutter-edge representation improves the prediction of experimentally observed fine-scale features. The combined experimental–simulation methodology provides a robust framework for comparing and validating the spatial and morphological characteristics of predicted surface topographies, providing a basis for future machining-strategy selection according to application-specific surface requirements.

24 October 2026 in Applied Surface Science Advances
Verified
Journal Article
Open access
AZAlejandro Frechilla Zabal
Alejandro Frechilla Zabal
Abderrahime SekkatAbderrahime Sekkat
Abderrahime Sekkat
JFJ. Frechilla
J. Frechilla
FTFidel Toldra-Reig
Fidel Toldra-Reig
LJLiam Johnston
Liam Johnston
DMDavid Muñoz-Rojas
David Muñoz-Rojas