This article deals with the creation of a digital twin for an experimental assembly system based on a belt conveyor system and an automatized line for quality production check. The point of interest is a Bowden holder assembly from a 3D printer, which consists of a stepper motor, plastic components, and some fastener parts. The assembly was positioned in a fixture with ultra high frequency (UHF) tags and internet of things (IoT) devices for identification of status and position. The main task was parts identification and inspection, with the synchronization of all data to a digital twin model. The inspection system consisted of an industrial vision system for dimension, part presence, and errors check before and after assembly operation. A digital twin is realized as a 3D model, created in CAD design software (CDS) and imported to a Tecnomatix platform to simulate all processes. Data from the assembly system were collected by a programmable logic controller (PLC) system and were synchronized by an open platform communications (OPC) server to a digital twin model and a cloud platform (CP). Digital twins can visualize the real status of a manufacturing system as 3D simulation with real time actualization. Cloud platforms are used for data mining and knowledge representation in timeline graphs, with some alarms and automatized protocol generation. Virtual digital twins can be used for online optimization of an assembly process without the necessity to stop that is involved in a production line.

In intelligent manufacturing, the phase content and physical and mechanical properties of construction materials can vary due to different suppliers of blanks manufacturers. Therefore, evaluating the composition and properties for implementing a decision-making approach in material selection using up-to-date software is a topical problem in smart manufacturing. Therefore, the article aims to develop a comprehensive automated material selection approach. The proposed method is based on the comprehensive use of normalization and probability approaches and the linear regression procedure formulated in a matrix form. As a result of the study, analytical dependencies for automated material selection were developed. Based on the hypotheses about the impact of the phase composition on physical and mechanical properties, the proposed approach was proven qualitatively and quantitively for carbon steels from AISI 1010 to AISI 1060. The achieved results allowed evaluating the phase composition and physical properties for an arbitrary material from a particular group by its mechanical properties. Overall, an automated material selection approach based on decision-making criteria is helpful for mechanical engineering, smart manufacturing, and industrial engineering purposes.

Small series production with a high level of variability is not suitable for full automation. So, a manual assembly process must be used, which can be improved by cooperative robots and assisted by augmented reality devices. The assisted assembly process needs reliable object recognition implementation. Currently used technologies with markers do not work reliably with objects without distinctive texture, for example, screws, nuts, and washers (single colored parts). The methodology presented in the paper introduces a new approach to object detection using deep learning networks trained remotely by 3D virtual models. Remote web application generates training input datasets from virtual 3D models. This new approach was evaluated by two different neural network models (Faster RCNN Inception v2 with SSD, MobileNet V2 with SSD). The main advantage of this approach is the very fast preparation of the 2D sample training dataset from virtual 3D models. The whole process can run in Cloud. The experiments were conducted with standard parts (nuts, screws, washers) and the recognition precision achieved was comparable with training by real samples. The learned models were tested by two different embedded devices with an Android operating system: Virtual Reality (VR) glasses, Cardboard (Samsung S7), and Augmented Reality (AR) smart glasses (Epson Moverio M350). The recognition processing delays of the learned models running in embedded devices based on an ARM processor and standard x86 processing unit were also tested for performance comparison.