The circular economy for sustainable economic deployment is strongly based on the re-use of secondary products and waste utilization. In the present study, a new effective cementation method for recovering valuable metallic copper from industrial wastewater using Fe0 powders is reported. A high-speed mixer-disperser (HSMD) capable of providing a cavitation effect was used for the rapid intake, dispersion, and mixing of Fe0 powder in an acidic wastewater solution (pH ≈ 2.9) containing copper ions mainly in the form of CuSO4. Three iron powders/particles were tested as the cementation agent: particles collected from industrial dust filters (CMS), water-atomized iron-based powder AHC100.29, and sponge-iron powder NC100.24. The effects of mixing regimes and related mixing conditions on the effectiveness of the Cu cementation process were evaluated by comparison between the HSMD and a laboratory paddle mixer. It was observed that the use of cavitation provided more efficient copper removal during the copper cementation process in comparison to the standard experiments with the propeller mixer. Under the cavitation regime, about 90% of copper was cemented in the first five minutes and the final copper removal of 95% was achieved using all three Fe0 powders after seven minutes of cementation. In comparison, only around 55% of copper was cemented in the first seven minutes of cementation using the traditional mixing method.
The utilisation of industrial residual products to develop new value-added materials and reduce their environmental footprint is one of the critical challenges of science and industry. Development of new multifunctional and bio-based composite materials is an excellent opportunity for the effective utilisation of residual industrial products and a right step in the Green Deal’s direction as approved by the European Commission. Keeping the various issues in mind, we describe the manufacturing and characterisation of the three-component bio-based composites in this work. The key components are a bio-based binder made of peat, devulcanised crumb rubber (DCR) from used tyres, and part of the fly ash, i.e., the cenosphere (CS). The three-phase composites were prepared in the form of a block to investigate their mechanical properties and density, and in the form of granules for the determination of the sorption of water and oil products. We also investigated the properties’ dependence on the DCR and CS fraction. It was found that the maximum compression strength (in block form) observed for the composition without CS and DCR addition was 79.3 MPa, while the second-highest value of compression strength was 11.2 MPa for the composition with 27.3 wt.% of CS. For compositions with a bio-binder content from 17.4 to 55.8 wt.%, and with DCR contents ranging from 11.0 to 62.0 wt.%, the compressive strength was in the range from 1.1 to 2.0 MPa. Liquid-sorption analysis (water and diesel) showed that the maximum saturation of liquids, in both cases, was set after 35 min and ranged from 1.05 to 1.4 g·g −1 for water, and 0.77 to 1.25 g·g−1 for diesel. It was observed that 90% of the maximum saturation with diesel fuel came after 10 min and for water after 35 min.
In this study, a multilayered AlCrN coating has been employed as a protective layer for steel used in tribo-corrosive conditions. The coating was deposited by a lateral rotating cathode arc PVD technology on a AISI 316L stainless steel substrate. A ratio of Al/(Al + Cr) was varied from 0.5 up to 0.6 in the AlCrN layer located above Cr adhesion and gradient CrN interlayers. A Raman spectroscopy and potentiodynamic polarization scan were used to determine the resistance in tribo-corrosive (3.5 wt % NaCl) conditions. Correlation between sliding contact surface chemistry and measured tribological properties of material was supported with static corrosion experiments. The corrosion mechanisms responsible for surface degradation are reported.
2 November 2015 in IOP Conference Series: Materials Science and Engineering