A novel porous polydimethylsiloxane (PDMS)-based capacitive pressure sensor was fabricated by optimizing the dielectric layer porosity for wide-range pressure sensing applications in the sports field. The pressure sensor consists of a porous PDMS dielectric layer and two fabric-based conductive electrodes. The porous PDMS dielectric layer was fabricated by introducing nitric acid (HNO₃) into a mixture of PDMS and sodium hydrogen bicarbonate (NaHCO₃) to facilitate the liberation of carbon dioxide (CO₂) gas, which induces the creation of porous microstructures within the PDMS dielectric layer. Nine different pressure sensors (PS1, PS2,..., PS9) were fabricated in which the porosity (pore size, thickness) and dielectric constant of the PDMS dielectric layers were varied by changing the curing temperature, the mixing proportions of the HNO₃/PDMS concentration, and the PDMS mixing ratio. The response of the fabricated pressure sensors was investigated for the applied pressures ranging from 0 to 1000 kPa. A relative capacitance change of ∼100, ∼323, and ∼485% was obtained by increasing the curing temperature from 110 to 140 to 170 °C, respectively. Similarly, a relative capacitance change of ∼170, ∼282, and ∼323% was obtained by increasing the HNO₃/PDMS concentration from 10 to 15 to 20%, respectively. In addition, a relative capacitance change of ∼94, ∼323, and ∼460% was obtained by increasing the PDMS elastomer base/curing agent ratio from 5:1 to 10:1 to 15:1, respectively. PS9 exhibited the highest sensitivity over a wide pressure sensing range (low-pressure ranges (<50 Pa), 0.3 kPa^–1; high-pressure ranges (0.2–1 MPa), 3.2 MPa^–1). From the results, it was observed that the pressure sensors with dielectric layers prepared at relatively higher curing temperatures, higher HNO₃ concentrations, and higher PDMS ratios resulted in increased porosity and provided the highest sensitivity. As an application demonstrator, a wearable fit cap was developed using an array of 16 pressure sensors for measuring and mapping the applied pressures on a player’s head while wearing a helmet. The pressure mapping aids in observing and understanding the proper fit of the helmet in sports applications.

Surface acoustic wave sensors and microfluidic platforms enable effective chemical detection and sample manipulation.

This review provides an outlook on some of the significant research work done on printed and flexible sensors. Printed sensors fabricated on flexible platforms such as paper, plastic and textiles have been implemented for wearable applications in the biomedical, defense, food, and environmental industries. This review discusses the materials, characterization methods, and fabrication methods implemented for the development of the printed and flexible sensors. The applications, challenges faced and future opportunities for the printed and flexible sensors are also presented in this review.

A resistive flexible humidity sensor based on multi-walled carbon nanotubes (MWCNTs) was designed and fabricated. Screen and gravure printing processes were used for monolithically fabricating the humidity sensor containing interdigitated electrodes (IDE), a sensing layer and a meandering conductive heater. An average thickness and surface roughness of 0.99 μm and 0.23 μm, respectively, was registered for the printed MWCNTs sensing layer. The capability of the printed sensor, with heater, was investigated by subjecting it to relative humidity (RH) ranging from 10% to 90%. The response demonstrated an overall resistance change of 55% when the sensor was subjected to 90% RH, when compared to 10% RH. A maximum hysteresis of 5.1%, at 70% RH, was calculated for the resistive response of the sensor. The printed sensors can be bend with radius of curvature of 1.5 inch with literally no effect.

MXenes are an emerging family of two-dimensional (2D) materials which exhibits unique characteristics such as metal-like thermal and electrical conductivity, huge surface area, biocompatibility, low toxicity, excellent electrochemical performance, remarkable chemical stability, antibacterial activity, and hydrophilicity. Initially, MXene materials were synthesized by selectively etching metal layers from MAX phases, layered transition metal carbides, and carbonitrides with hydrofluoric acid. Multiple novel synthesis methods have since been developed for the creation of MXenes with improved surface chemistries using non-aqueous etchants, molten salts, fluoride salts, and various acid halogens. Due to the promising potential of MXenes, they have emerged as attractive 2D materials with applications in various fields such as energy storage, sensing, and biomedical. This review provides a comprehensive overview of MXenes and discusses the synthesis and properties of MXenes, including the methods of etching, delamination, and modification/functionalization, as well as the electrical properties of MXenes. Following this, the recent advances in the development of various MXene-based sensors are presented. Finally, the challenges and opportunities for future research on the development of MXenes-based sensors are discussed.