Struvite crystallization using fluidized bed reactors (FBRs) is one of the most commonly used methods for nutrient recovery from different waste streams. However, struvite recovery from swine wastewater containing much higher solids using FBR has not been studied extensively. In this study, we therefore designed and optimized the key operating conditions parameters, i.e., pH (9.0, 9.5, and 10.0), circulation rate (CR) (1.5, 3.0, and 4.5 L/L_reactor·h), and hydraulic retention time (HRT) (1, 3, and 5 h) of FBR to ensure efficient nutrient removal and struvite crystallization from swine wastewater using response surface methodology (RSM) with central composite design (CCD) as experimental design. A magnesium/phosphorus (Mg/P) molar ratio of 1.3 was maintained with MgCl₂ according to ortho-phosphate (O-P) concentration of influent and an air diffuser was set to supply air with 0.03 L air/L_reactor·min. The O-P recovery efficiency of over 91% was achieved through the entire runs. Among the operational parameters, pH did not show any significant effect on NH₄-N recovery, particle size, and struvite production rate (SPR). The optimal CR over 2.94 L/L_reactor·h was found to be appropriate for efficient removal of nutrients and struvite crystallization. While optimizing the HRT, priority of the process operation such as the production of larger struvite particles or increased struvite productivity should be considered. Therefore, the optimal operational parameters of pH 9.0, CR > 2.94 L/L_reactor·h, and HRT of 1 or 5 h were chosen to obtain better responses through RSM analyses. The findings of this study would be useful in designing and operating either pilot- or full-scale FBR for struvite crystallization from swine wastewater.

The agricultural sector is considered one of the major sources of greenhouse gas (GHG) emissions globally. The livestock industry as a significant contributor, is accounting for about 18% of GHG emissions measured in carbon dioxide (CO₂) equivalent from agricultural practices. Depending on farming practices and climatic conditions, GHGs such as methane (CH₄) and nitrous oxide (N₂O) emissions from livestock agriculture can vary significantly. Country-specific emission factors are, therefore, needed for a precise estimation of GHG emissions and to avoid uncertainties. This study was aimed at estimating the CH₄ and N₂O emission fluxes from Hanwoo (the most famous and popular Korean native cattle) manure management systems. CH₄ and N₂O emission fluxes from litter in the Hanwoo cattle barn and composting lot were monitored and calculated for 52 weeks using the dynamic chamber method. The calculated monthly average fluxes of CH₄ and N₂O from litter in the cattle barn ranged from 0.0 to 30.0 ± 13.7 and 0.896 ± 0.557 to 2.925 ± 2.853 μg/m² s, respectively during the whole measurement period. While during the composting period, the monthly average of CH₄ and N₂O emission fluxes were varied from 1.449 ± 0.783 to 86.930 ± 19.092 and 0.511 ± 0.410 to 2.629 ± 1.105 μg/m² s, respectively. The calculated emission fluxes of CH₄ and N₂O from manure management systems in this study were almost 5.4 and 2.1 times, respectively higher than the values reported for the Asian, South and North American countries in the 2006 Intergovernmental Panel on Climate Change (IPCC) Guidelines for National Greenhouse Gas Inventories. Overall, this study initiates the process along with signifies the importance of developing country-specific GHG inventories for the effective reduction of GHG emissions from the livestock sector in Korea.

In this study, a novel treatment approach combining biological treatment, struvite crystallization, and electrochemical treatment was developed and its efficiency for the simultaneous removal of pollutants and recovery of nutrients from high strength swine wastewater (SWW) was verified. For all the parameters, maximum removal efficiencies in the lab-scale test were obtained in the range of 93.0–98.7% except for total solids (TS) (79.4%). Farm-scale process showed overall removal efficiencies for total nitrogen (TN), total phosphorus (TP), soluble total organic carbon (sTOC), and color as 94.5%, 67.0%, 96.1%, and 98.9%, respectively, while TS, suspended solids (SS), ammonium nitrogen (NH₄-N), and ortho-phosphate (O-P) concentrations were reduced by 91.5%, 99.6%, 98.6%, and 91.9%, respectively. Moreover, the struvite recovered from SWW showed heavy metal concentrations within the range of the Korean standard for fertilizers and feedstocks and thus, suggesting its potential application as fertilizer and in animal feed production. Using the proposed process, the SWW was converted to liquid compost as a quick-acting fertilizer, struvite as a slow-release fertilizer, and the decolorized and disinfected effluent after electrochemical treatment was safe for discharge according to Korean standard. Therefore, the novel integrated treatment process used in this study can be considered as a solution for SWW management and for the simultaneous removal and recycling of nutrients (N and P).

In this study, an attempt was made to develop a real-time control strategy using oxidation–reduction potential (ORP) and pH (mV) time profiles for the efficient operation of bio-liquor circulation system (BCS) in swine farms and its effectiveness in reducing odor emission through improving manure properties in the slurry pit was evaluated. The lab-scale BCS used in this study comprised a bioreactor and a slurry pit. The bioreactor was operated in a sequence of inflow of swine manure → anoxic phase → aerobic phase → circulation to the slurry pit. The improvement in swine manure properties was elucidated by comparing the results of the BCS slurry pit (circulation type, CT) and conventional slurry pit (non-circulation type, NCT). The results revealed that the ORP time profile successfully detected the nitrate knee point (NKP) in the anoxic phase. However, it was less stable in detecting the nitrogen break point (NBP) in the aerobic phase. The pH (mV) time profile showed a more efficient detection of NBP. Compared to the NCT slurry pit, concentrations of ammonium nitrogen (NH₄-N) and soluble total organic carbon (STOC) and other analyzed swine manure properties were much lower in the CT slurry pit. In the aspect of odor reduction, around 98.3% of NH₃ was removed in the CT slurry pit. The real-time controlled BCS can overcome the drawbacks of fixed time-based BCS operation and therefore can be considered as a useful tool to reduce odor emission from intensive swine farming operations. However, further studies and refinement in control algorithms might be required prior to its large-scale application.

Objective: Due to rapid economic return, mixed crop-swine farming systems in Korea have become more intensive. Intensive farming practices often cause nutrient surpluses and lead to environmental pollution. Nutrient budgets can be used to evaluate the environmental impact and as a regulatory policy instrument for nutrient management. This study was conducted to select a nutrient budgeting approach applicable to the mixed crop-swine farms in Korea and suggest an effective manure treatment method to reduce on-farm nutrient production.Methods: In this study, we compared current and ideal gross nutrient balance (GNB) approaches of Organisation for Economic Co-operation and Development and soil system budget (SSB) approach with reference to on-farm manure treatment processes. Data obtained from farm census and published literature were used to develop the farm nutrient budgets.Results: The average nitrogen (N) and phosphorus (P) surpluses were approximately 11 times and over 7 times respectively higher in the GNB approaches than the SSB. After solid-liquid separation of manure, during liquid composting a change in aeration method from intermittent to continuous reduced the N and P loading about 50% and 47%, respectively. Although changing in solid composting method from turning only to turning+aeration improved the N removal efficiency by 30.5%, not much improvement in P removal efficiency was observed.Conclusion: Although the GNB approaches depict the impact of nutrients produced in the mixed crop-swine farms on the overall agricultural environment, the SSB approach shows the partitioning among different nutrient loss pathways and storage of nutrients within the soil system; thus, can help design sustainable nutrient management plans for the mixed cropswine farms. The study also suggests that continuous aeration for liquid composting and turning+aeration for solid composting can reduce nutrient loading to the soil.

The livestock industry, especially swine production, has been pressurized by vicinity complaints about odor in Korea. Therefore, a lot of effort has been undertaken regarding reducing the odor emissions from pigsties, widely carried out and the washing out manure in slurry pit by liquid-phase compost has particularly been spotlighted with outstanding performance of odor reduction. However, such a washing out manure called bio-liquor circulation system (BCS) has been controlled by a timer with designated reaction time, which cannot guarantee the system performance. This research proposes an effective real-time control technology for BCS, which circulates bio-liquor to the slurry pit of swine barns. The real-time control system was operated through accurate detection of the designated control points on the oxidation reduction potential (ORP) and pH time profiles for the nitrate knee point (NKP) and nitrogen break point (NBP) in anoxic and aerobic conditions with 100 and 99.6% performances, respectively. The duration of the anoxic and aerobic phases was also automated and noticeably lowered the concentration of nutrients in the manure in the slurry-pit, which served as a source of malodor. The real-time control strategy may be an innovative way to reduce odor and simultaneously produce liquid fertilizer, and provides a reference for the optimization of the industrial scale.