The utilization of eggshell (ES) waste as a composite filler has increased significantly in the last 5 years. This increase in usage took place due to its unique characteristics, which improve the properties of the resulting composite. Adding a weight fraction of ES particles into a composite can improve its mechanical properties, although not all studies have shown this phenomenon. Studies on these composites’ thermal and tribological properties are still limited, so more in-depth studies could be carried out. The degradation of composite performance due to friction or exposure to humidity and hot temperature is another area that is worthy of further study. In this work, we discuss changes in composites’ mechanical, thermal, and tribological properties associated with the addition of ES particles, examining both untreated particles and those treated with carbonation. This work can serve as a guide for the utilization of ES particles as an environmentally friendly composite material.
This paper reports on the comprehensive characterisation of heat treated kenaf fibre (KF) and its composites. The kenaf fibres were modified by heating for 2.5–12.5 h inside a drying oven. Heat treatment produces an increase in the crystallinity index and fibre strength of KF. The highest value of KF strength was recorded by applying heat treatment of 10 h on KF. The heat treatment results in the partial removal of impurities/extractives on the KF surface which is detected by scanning electron microscopy and X-ray photoelectron spectroscopy. Atomic force microscopy results signify the decrease of roughness, the increase in peak area density and the increase of the adhesion force on the surface area of heat treated KF. The effect of the heat treatment in enhancing the interface bonding characteristics between the KF and unsaturated polyester matrix can be reflected by the interlaminar shear strength (ILSS) and dynamic mechanical analysis value of the composites. The flexural properties of the composites showed a similar trend to ILSS. However, the fracture toughness revealed contrasting results. Water absorption induced a drastic loss of the mechanical properties of the composites albeit better retention of properties was observed in the case of heat-treated KF composites.
This study aimed to characterize the effect of a glass powder additive on recycled polypropylene (rPP) materials from food packaging to be used as filaments in material extrusion (MEX) 3D printing applications. The composite filaments studied were rPP filaments with glass powder (GP) additive in the 2.5%, 5%, and 10% fractions. As a baseline, the filaments made of pure virgin PP and rPP without additive were used. The filament that has been successfully made is then printed into a tensile test specimen and an impact test to observe its mechanical properties. Fourier-transform infrared spectroscopy (FTIR) characterization was also carried out to determine the effect of chemical bonding and thermal characterization using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The results of FTIR characterization on the sample rPP + 10% do not show a typical peak shift of PP, but give rise to new peaks at wavenumbers of 1000 cm−1 (Si-O-Na), 890 cm−1 (Si-H) and 849 cm−1 (O-Si-O), which indicate the typical peaks of the glass constituent compounds. In the thermal characteristics, the addition of GP shows the improved stability of mass changes to heat and increases the melting temperature of rPP. The ultimate tensile strength and Young’s modulus for rPP-based specimens with 10% GP additive showed an increase of 38% and 42% compared to PP specimens. In addition to the improved mechanical strength, the addition of GP also reduces the bending deformation, which can be well controlled, and reduces curvature, which is a problem in semicrystalline polymer-based filaments.
During operation, brake lining material rubs against the disc to generate heat. This heat could decrease the brake lining performance, such as the friction coefficient, specific wear rate, and interface temperature of the rubbing surfaces. The resulting wear debris is environmentally harmful and poses risks to human health. Therefore, this study aimed to replace the harmful material using eggshell particles as a filler in brake lining composite and enhance tribological properties. The brake lining samples were manufactured through three stages: cold compaction, hot compaction, and post-curing. The next step is the samples were subjected to a one-hour high-temperature exposure at 200°C, 300°C, 400°C, and 500°C. The results showed that the high-temperature exposure significantly affected the specific wear rate, friction coefficient, and interface temperature between the brake lining and disc. An interesting finding was that adding calcined eggshell particles in composite could improve the tribological properties up to 400°C. However, the best material’s performance resulted when the samples got an exposure temperature of 200°C. Doi: 10.28991/ESJ-2024-08-04-03 Full Text: PDF
About Me
Professor in Polymer Composites, Natural Fiber Composites, Surface Characterization, Tribology
Professor in Polymer Composites, Natural Fiber Composites, Surface Characterization, Tribology