In this work, the recent advances for rapid prototyping in the orthoprosthetic industry are presented. Specifically, the manufacturing process of orthoprosthetic aids are analysed, as thier use is widely extended in orthopedic surgery. These devices are devoted to either correct posture or movement (orthosis) or to substitute a body segment (prosthesis) while maintaining functionality. The manufacturing process is traditionally mainly hand-crafted: The subject’s morphology is taken by means of plaster molds, and the manufacture is performed individually, by adjusting the prototype over the subject. This industry has incorporated computer aided design (CAD), computed aided engineering (CAE) and computed aided manufacturing (CAM) tools; however, the true revolution is the result of the application of rapid prototyping technologies (RPT). Techniques such as fused deposition modelling (FDM), selective laser sintering (SLS), laminated object manufacturing (LOM), and 3D printing (3DP) are some examples of the available methodologies in the manufacturing industry that, step by step, are being included in the rehabilitation engineering market—an engineering field with growth and prospects in the coming years. In this work we analyse different methodologies for additive manufacturing along with the principal methods for collecting 3D body shapes and their application in the manufacturing of functional devices for rehabilitation purposes such as splints, ankle-foot orthoses, or arm prostheses.

Muscle is a type of tissue able to contract and, thus, shorten, producing a pulling force able to generate movement. The analysis of its activity is essential to understand how the force is generated to perform a movement and how that force can be estimated from direct or indirect measurements. Hill-type muscle model is one of the most used models to describe the mechanism of force production. It is composed by different elements that describe the behaviour of the muscle (contractile, series elastic and parallel elastic element) and tendon. In this work we analyze the differences between different formulations found in the literature for these elements. To evaluate the differences, a flexo-extension movement of the arm was performed, using as input to the different models the surface electromyography signal recorded and the muscle-tendon lengths and contraction velocities obtained by means of inverse dynamic analysis. The results show that the force predicted by the different models is similar and the main differences in muscle force prediction were observed at full-flexion. The results are expected to contribute in the selection of the different formulations of Hill-type muscle model to solve a specific problem.