A vast majority of PV panel suppliers declare a PV panel lifetime in the range of 20-30 years (typically 25 years). Our data from long-term monitoring of many PV power plants indicate that first-tier PV panels at many PV power plants, in moderate climate, start to fail after about 10-12 years....
In connection with renewable energy sources, the courtyards of the buildings provide space for the installation of agrivoltaics for sustainable development. This paper proposes the use of courtyards of low-rise buildings for agrivoltaics. This will increase the area for installing photovoltaic...
This article presents an innovative and highly sustainable method for recycling photovoltaic (PV) panels laminated with very soft polydimethylsiloxane (PDMS) gels. This approach eliminates energy-intensive and environmentally harmful processes such as burning and chemical etching due to simple and clean mechanical delamination at room temperature via polyethylene wedges. This technology significantly contributes to environmental sustainability by facilitating the direct reuse of materials, reducing the amount of hazardous waste, and minimizing energy consumption during recycling. PDMS panels achieve extremely low annual degradation rates (0.15–0.22%) and excellent recycling efficiencies (95–98%) compared to conventional EVA/POE laminated panels, with up to 81% of the panel weight being directly reused. This has led to a drastic reduction in the overall carbon footprint and is in line with the principles of circular economy and sustainable development goals (SDGs). The synergistic combination of long service life and efficient end-of-life processing makes this technology a cornerstone of sustainability in the photovoltaic industry. It addresses pressing environmental and socioeconomic challenges by promoting resource efficiency, reducing photovoltaic waste by up to 114 times, and enabling policies and practices that support the global energy transition.
This article presents an innovative and highly sustainable method for recycling photovoltaic (PV) panels laminated with very soft polydimethylsiloxane (PDMS) gels. Owing to simple and clean mechanical delamination at room temperature via polyethylene wedges, this approach eliminates energy-intensive and environmentally harmful processes such as burning and chemical etching. This technology contributes significantly to environmental sustainability by facilitating the direct reuse of materials, reducing the amount of hazardous waste, and minimizing energy consumption during recycling. Compared with conventional EVA/POE laminated panels, PDMS panels achieve extremely low annual degradation rates (0.15–0.22%) and excellent recycling efficiencies (95–98%), with up to 81% of the panel weight being directly reused. This has led to a drastic reduction in the overall carbon footprint and is in line with the principles of the circular economy and sustainable development goals (SDGs). The synergistic combination of long service life and efficient end-of-life processing makes this technology a cornerstone of sustainability in the photovoltaic industry. It addresses pressing environmental and socioeconomic challenges by promoting resource efficiency, reducing photovoltaic waste by up to 114 times, and enabling policies and practices that support the global energy transition.
Photovoltaic (PV) plants are typically assessed using ~25-year financial horizons and 25–30-year module performance warranties. However, experience from demanding climates shows that actual lifetimes can be shorter and that dry-condition insulation tests may underestimate risks under wet operation. In such cases, repowering after roughly five years can restore energy yield and reduce operational faults, but it also creates repeated waves of waste and increases manufacturing demand. This study synthesizes evidence on moisture-induced insulation loss, backsheet degradation, and delamination-driven failure escalation and complements it with a transparent 30-year scenario comparing module replacement every 5, 10, and 30 years. The findings suggest that humidity-dependent ground-impedance deterioration, frequent inverter trips, delayed morning start-up, and shutdown risks can emerge within about five years at challenging sites, while dry testing may fail to capture these issues. In a severe scenario, five-year repowering requires six full module sets over 30 years, significantly increasing waste volumes and pressure on manufacturing and recycling systems. Therefore, PV sustainability assessments should reflect the effective repowering interval rather than nominal warranties. Promising solutions include repowering-ready, disassemblable module designs, such as those using soft PDMS gel encapsulation.
The ground impedance (insulation resistance Risol) of photovoltaic (PV) modules is usually measured only in the dry state, even though arrays frequently operate under dew-wet or rain-wet conditions, when leakage paths can change. We measured dry insulation resistance Rdry and IEC 61215 MQT 15 wet leakage resistance Rwet for N = 37 field-aged crystalline-silicon modules from utility-scale plants and related the results to the IEC 40 MΩ·m2 criterion (Rwet × A ≥ 40). The measurements used 1000 V DC and a 2 min dwell; Rwet was obtained in a salted bath with a solution resistivity < 3500 Ω·cm. The median Rdry was 42.4 GΩ, whereas the median Rwet was 462.5 MΩ, resulting in a median Rdry/Rwet ratio of ~110×. Three modules (8.1%) failed the 40 MΩ·m2 limit already in the dry state, whereas eight modules (21.6%) failed under IEC-wet conditions; five were dry-pass/wet-fail cases that would have passed dry screening. For a representative area A = 1.8 m2, a practical conservative dry triage threshold of approximately 55.5 GΩ identifies modules needing IEC-wet verification rather than serving as a stand-alone limit. Overall, combining dry and IEC-wet measurements improves safety and supports sustainability through resource-efficient repowering/revamping and end-of-life decisions in large PV fleets, particularly in hot climates.