Non-metallic pipe (NMP) materials are used as an internal lining and standalone pipes in the oil and gas industry, constituting an emerging corrosion strategy. The NMP materials are inherently susceptible to gradual damage due to creep, fatigue, permeation, processing defects, and installation blunder. In the presence of acid gases (CO₂, H₂S), and hydrocarbons under high pressure and temperature, the main damage is due to permeation. The monitoring of possible damage due to permeation is not well defined, which leads to uncertainty in asset integrity management. Assessment of permeation damage is currently performed through mechanical, thermal, chemical, and structural properties, employing Tensile Test, Differential Scanning Calorimetry (DSC), Fourier-transform Infrared Spectroscopy (FTIR), and Scanning Electron Microscopy (SEM)/Transmission Electron Microscopy (TEM), to evaluate the change in tensile strength, elongation, weight loss or gain, crystallinity, chemical properties, and molecular structure. Coupons are commonly used to analyze the degradation of polymers. They are point sensors and did not give real-time information. Polymers are dielectric materials, and this dielectric property can be studied using Impedance Analyzer and Dielectric Spectroscopy. This review presents a brief status report on the failure of polymer liners in pipelines due to the exposure of acid gases, hydrocarbons, and other contaminants. Permeation, liner failures, the importance of monitoring, and new exclusive (dielectric) property are briefly discussed. An inclusive perspective is provided, showing the challenges associated with the monitoring of the polymer liner material in the pipeline as it relates to the life-time prediction requirement.

Carbon fibres are widely used in modern industrial applications as they are high-strength, light in weight and more reliable than other materials. The increase in the usage of carbon fibres has led to the production of a significant amount of waste. This has become a global issue because valuable carbon fibre waste ends up in landfill. A few initiatives have been undertaken by several researchers to recycle carbon fibre waste; however, the properties of this recycled material are expected to be worse than those of virgin carbon fibre. The incorporation of polymers, nanoparticles and other hybrid materials could enhance the overall properties of recycled carbon fibre waste. However, the degradation of fibre composites is expected to occur when the material is exposed to certain conditions and environments. The study of fibre composite degradation is crucial to enhance their properties, strength, safety and durability for future applications.

Extensive damage due to saturated seawater and CO₂ exposure under high temperature and pressure in high-density polyethylene (HDPE) has been studied by Infrared Spectroscopy (FTIR), Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TGA), Field Emission Scanning Electron Microscope (FESEM), and Electrochemical Impedance Spectroscopy (EIS). The degradation of square-shaped HDPE samples having 1 mm thickness was investigated at 70 bars with 60, 75, and 90 °C separately for three weeks in an autoclave chamber. A clear indication of aging was observed in terms of chain scission by the formation of the methyl group (1262 cm⁻¹), and the appearance of degradation products, including the alcohol and hydroxyl groups. The decline in glass transition temperature (T_g), melting point (T_m), and crystallinity (X_c) result from branching and formation of degradation products in the aged samples. TGA results reveal that the degradation shifts the characteristic temperatures (T_5% and T_10%) to lower values compared to virgin HDPE. FESEM images show clear surface cracks and rough patches after 3 weeks. The X_c value increased due to chain mobility at higher temperatures (90 °C). The impedance is relatively high 10¹¹ ohms.cm⁻² for a virgin sample, but it drops down to 10⁹ and 10⁶ after degradation. Impedance and dielectric loss were correlated, and the significance of dielectric loss was observed at lower frequencies. These characterizations will contribute to more efficient and detailed evaluation criteria for degradation monitoring.

Hybrid fillers can be produced via various methods, such as physical mixing and chemical modification. However, there is a limited number of studies on the effect of hybridisation on the mechanical performance of hybrid filler-reinforced polymer composites, especially in the context of wear performance. This study investigated the wear resistance of carbon nanotubes (CNTs)/alumina hybrid-filled phenolic composite, where two hybrid methods were used to produce the CNTs/alumina hybrid filler. The CNTs/alumina (CVD hybrid) was synthesised using the chemical vapour deposition (CVD) method, whereas the CNTs-/alumina (physically hybrid) was prepared using the ball milling method. The CNTs/alumina hybrid filler was then used as a filler in the phenolic composites. The composites were prepared using a hot mounting press and then subjected to a dry sliding wear test using a pin-on-disc (POD) tester. The results show that the composite filled with the CVD hybrid filler (HYB composite) had better wear resistance than the composite filled with physically hybrid filler (PHY composite) and pure phenolic. At 5 wt%, the HYB composite showed a 74.68% reduction in wear, while the PHY composite showed a 56.44% reduction in wear compared to pure phenolic. The HYB composite exhibited the lowest average coefficient of friction (COF) compared to the PHY composite and pure phenolic. The average COF decreased with increasing sliding speeds and applied loads. The phenolic composites’ wear and average COF are in the order HYB composite < PHY composite < pure phenolic under all sliding speeds and applied loads.

The demand for polymer-based nanocomposite-reinforced nanoporous materials is becoming essential in sustainable development studies. Integrating nanoporous materials such as Metal-Organic Frameworks (MOFs) in polymer matrices is essential for developing sustainable advanced materials. Combining MOFs and polymer matrices can produce a hybrid material with improved mechanical strength and stability relative to its constituents. This study aims to elucidate the effect of synthesised UiO-66 nanoparticles in a polyurethane (PU) matrix on the subsequent hybrid materials’ microstructural and mechanical properties. UiO-66 nanoparticles were synthesised at 120°C, 130°C, and 140°C. The nanoparticles and subsequent nanocomposite were characterised using X-ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FT-IR), Brunauer-Emmett-Teller (BET), and Field Emission-Secondary Electron Microscopy (FE-SEM). The experimental findings indicate that the UiO-66 nanoparticles synthesised at 130°C exhibited a highly desirable crystal structure and effective adsorption properties, and the nanoparticles synthesised at this temperature were then used to reinforce PU, forming a polymer-MOF nanocomposite. The mechanical properties of the resulting nanocomposite were determined using tensile and nanoindentation tests. The UiO-66 nanoparticles were incorporated into PU matrices at various weight percentages (10 wt.%, 20 wt.%, 30 wt.%, and 40 wt.%) via the solution casting technique. The results indicated that 30 wt.% UiO-66 in the polymer nanocomposite exhibits the best mechanical properties, and loading the polymer nanocomposite beyond 30 wt.% is more likely to result in nanoparticle agglomeration and brittle behaviours

The limited shelf life of carbon prepreg waste (CPW) from component manufacturing restricts its use as a composite reinforcement fibre on its own. However, CPW can be recycled with glass fibre (GF) reinforcement to develop a unique remediate material. Therefore, this study fabricated (1) a glass fibre-carbon prepreg waste reinforced polymer hybrid composite (GF-CPW-PP), (2) a polypropylene composite (PP), (3) a carbon prepreg waste reinforced composite (CPW-PP), and (4) a glass fibre reinforced composite (GF-PP) and reported their degradation and residual tension properties after immersion in water. The polymer hybrid composites were fabricated via extrusion technique with minimum reinforce glass-carbon prepreg waste content of 10 wt%. The immersion test was conducted at room temperature using distilled water. Moisture content and diffusion coefficient (DC) were determined based on water adsorption values recorded at 24-h intervals over a one-week period. The results indicated that GF-PP reinforced composites retained the most moisture post-168 h of immersion. However, hardness and tensile strength were found to decrease with increased water adsorption. Tensile strength was found to be compromised since pores produced during hydrolysis reduced interfacial bonding between glass fibre and prepreg carbon reinforcements and the PP matrix.