In response to the global challenge of reducing carbon emissions and energy consumption from regulating indoor climates, we investigate the applicability of biobased cellulosic materials and bioinspired 4D-printing for weather-responsive adaptive shading in building facades. Cellulose is an abundantly available natural material resource that exhibits hygromorphic actuation potential when used in 4D-printing to emulate motile plant structures in bioinspired bilayers. Three key aspects are addressed: (i) examining the motion response of 4D-printed hygromorphic bilayers to both temperature and relative humidity, (ii) verifying the responsiveness of self-shaping shading elements in lab-generated conditions as well as under daily and seasonal weather conditions for over a year, and (iii) deploying the adaptive shading system for testing in a real building facade by upscaling the 4D-printing manufacturing process. This study demonstrates that hygromorphic bilayers can be utilized for weather-responsive facades and that the presented system is architecturally scalable in quantity. Bioinspired 4D-printing and biobased cellulosic materials offer a resource-efficient and energy-autonomous solution for adaptive shading, with potential contributions towards indoor climate regulation and climate change mitigation.
This paper presents a material programming approach for designing 4D‐printed self‐shaping material systems based on biological role models. Plants have inspired numerous adaptive systems that move without using any operating energy; however, these systems are typically designed and fabricated in the form of simplified bilayers. This work introduces computational design methods for 4D‐printing bio‐inspired behaviors with compounded mechanisms. To emulate the anisotropic arrangement of motile plant structures, material systems are tailored at the mesoscale using extrusion‐based 3D‐printing. The methodology is demonstrated by transferring the principle of force generation by a twining plant (Dioscorea bulbifera) to the application of a self‐tightening splint. Through the tensioning of its stem helix, D. bulbifera exhibits a squeezing force on its support to provide stability against gravity. The functional strategies of D. bulbifera are abstracted and translated to customized 4D‐printed material systems. The squeezing forces of these bio‐inspired motion mechanisms are then evaluated. Finally, the function of self‐tightening is prototyped in a wrist‐forearm splint—a common orthotic device for alignment. The presented approach enables the transfer of novel and expanded biomimetic design strategies to 4D‐printed motion mechanisms, further opening the design space to new types of adaptive creations for wearable assistive technologies and beyond.
Because plants are considered immobile, they remain underrepresented as concept generators for soft robots and soft machines. However, plants show a great variety of movements exclusively based on elastic deformation of regions within their moving organs. The absence of gliding parts, as found in the joints of vertebrates and insects, prevents stress concentration and attrition. Since plants have no central control unit (brain), stimulus-sensing, decision-making and reaction usually take place noncentrally in the hierarchically structured materials systems of the moving organs, in what can be regarded as an example of physical intelligence. These characteristics make plants interesting models for a new group of soft robots and soft machines that differ fundamentally from those inspired by animals. The potential of such plant-inspired soft robots and machines is shown in six examples and is illustrated by examples applied in architecture and medicine. Graphical
We present a hybrid approach to manufacturing a new class of large-scale self-shaping structures through a method of additive fabrication combining fused granular fabrication (FGF) and integrated hygroscopic wood actuators (HWAs). Wood materials naturally change shape with high forces in response to moisture stimuli. The strength and simplicity of this actuation make the material suitable for self-shaping architectural-scale components. However, the anisotropic composition of wood, which enables this inherent behavior, cannot be fully customized within existing stock. On the other hand, FGF allows for the design of large physical parts with multi-functional interior substructures as inspired by many biological materials. We propose to encode passively actuated movement into physical structures by integrating HWAs within 3D-printed meta-structures with functionally graded stiffnesses. By leveraging robotic manufacturing platforms, self-shaping biocomposite material systems can be upscaled with variable resolutions and at high volumes, resulting in large-scale structures capable of transforming from flat to curved simply through changes in relative humidity.
As people spend most of their time indoors, the quality of the indoor lighting environment plays a crucial role in occupant health, mood, and productivity. While modern glazed curtain walls improve daylighting potential, they also heighten the risks of glare and associated solar heat gains that may result in occupant discomfort and overheating. To continuously ensure visual comfort while providing shading, kinetic responsive facades controlled by sensors and actuators can change the angles of the elements. Conventional control methods for shading devices mainly involve the unified control of each element. However, as each element of the kinetic responsive facade can be controlled independently, the number of potential control actions increases exponentially with the number of facade elements and possible angles. Traditional rule-based methods are challenging for handling this multi-objective high-dimensional control problem. This paper introduces a novel self-learning, real-time reinforcement learning (RL) controller that can interact with the environment to find a globally optimal control solution for each element in kinetic responsive facades, thereby meeting visual quality and shading goals. The configuration and workflow of the proposed RL controller are introduced and tested vertically, diagonally, and radially folding responsive facades. The results demonstrate that the proposed RL controller effectively maintains horizontal and vertical illuminance, with 72.92% of test points in occupied spaces falling within the defined comfort range. Additionally, it keeps the daylight glare probability (DGP) below 0.35, a level generally considered imperceptible.