Large buildings situated in hot regions of the Globe need to be agreeable to their residents. Air conditioning is extensively used to make these buildings comfortable, with consequent energy consumption. Absorption of solar visible and infrared radiations are responsible for heating objects on the surface of the Earth, including houses and buildings. To avoid excessive energy consumption, it is possible to use coatings formulated with special pigments that are able to reflect the radiation in the near- infrared, NIR, spectrum. To evaluate this phenomenon an experimental study about the reflectivity of paints containing infrared-reflective pigments has been made. By irradiating with an IR source and by measuring the surface temperatures of the samples we evaluated: color according to ASTM D 2244-14, UV/VIS/NIR reflectance according to ASTM E 903-12 and thermal performance. Additionally, the spectral reflectance and the IR emittance were measured and the solar reflectance of the samples were calculated. The results showed that plates coated with paints containing IR-reflecting pigments displayed lower air temperature on the opposite side as compared to conventional coatings, indicating that they can be effective to reflect NIR and decrease the temperature of buildings when used in roofs and walls.

Accidents involving fire occur every day around the world, affecting thousands of people and causing economic losses. Some accidents are caused by steel structure failures, which experience a significant reduction in mechanical properties at temperatures of 400-550˚C. Therefore, fire protective coatings are required for steel structures and interest in the development of intumescent coatings has increased considerably. In this study, black wattle tannin was used as a carbon source in the formulation of intumescent coatings. Concentrations of 5% and 10% of tannin were incorporated into a novolac resin. The coating was applied on a steel plate and the thermal protection was evaluated by sample exposure to a flame for 30 min. The results showed that the tannin compound could be used as a carbon source for intumescent coatings. The temperature of the samples containing 10% of this compound was almost 300 ˚C lower compared to the uncoated steel plate.

Significant advances have been made in recent years in the materials development of liquid-based 4D printing. Nevertheless, employing additive materials such as nanoparticles for enhancing printability and shape memory characteristics is still challenging. Herein, we provide an overview of recent developments in liquid-based 4D printing and highlights of novel 4D-printable polymeric resins and their nanocomposite components. Recent advances in additive manufacturing technologies that utilise liquid resins, such as stereolithography, digital light processing, material jetting and direct ink writing, are considered in this review. The effects of nanoparticle inclusion within liquid-based resins on the shape memory and mechanical characteristics of 3D-printed nanocomposite components are comprehensively discussed. Employing various filler-modified mixture resins, such as nanosilica, nanoclay and nanographene, as well as fibrous materials to support various properties of 3D printing components is considered. Overall, this review paper provides an outline of liquid-based 4D-printed nanocomposites in terms of cutting-edge research, including shape memory and mechanical properties.

Injection moulding is a polymer processing method of choice for making plastic parts on industrial scale, but its traditional mould is made from tooling steel with time-consuming and costly production. Additive manufacturing technologies arise as an alternative for creating mould inserts at lower costs and shorter lead times. In this context, this study describes a series of stereolithography (SLA)-printed injection mould inserts fabricated from two photopolymer resins, utilised to mould standard tensile specimens of a commercial-grade polypropylene, aiming to evaluate effects on the polymer’s thermal and mechanical properties. Our results demonstrated that the glass fibre-filled resin inserts withstood more moulding cycles before failure, had superior mechanical properties, higher T_g and greater thermal conductivity. Calorimetric data revealed that PP thermal properties and degree of crystallinity were little affected, while mechanical testing suggests a significant effect in the elongation at break. Thus, these findings highlight the importance of adequate heat extraction during injection moulding and endorse further application of SLA mould inserts for the manufacturing of injection-moulded plastic parts in the case of prototypes or small batches, provided suitable cooling is made available, contributing to the feasibility and affordability of employing this approach for an industrial setting.

In this study, a 3D-printed photocurable resin was developed by incorporating graphene nanoplatelets functionalised with melamine to investigate the thermal, mechanical, fracture and shape memory behaviours. The objective of this work was to produce a printed functionally graded nanocomposite material that has a smart temperature-responsive structure; presents good thermal stability, strength and fracture toughness; and can demonstrate shape-changing motions, such as sequential transformations, over time. The functionalised graphene nanoplatelets were examined via thermogravimetric analysis, Fourier transform infrared spectroscopy, Raman spectroscopy and ultraviolet–visible spectroscopy. Thermogravimetric analysis showed that the degradation temperature of the nanocomposite containing 0.1 wt% of functionalised graphene nanoplatelets at the weight loss of 5% was 304 °C, greater than that of the neat one by 29%. Dynamic mechanical analysis results showed property enhancements of the storage modulus and glass transition temperature. Fracture toughness, tensile strength and impact resistance were improved by 18%, 35% and 78%, respectively. The shape memory tests were performed to obtain the temperature-time recovery behaviour of the 3D-printed structures. The addition of functionalised graphene nanoplatelets demonstrated an enhancement in the shape recovery ratios. Generally, the five subsequent cycles were notably stable with a high recovery ratio of 97–100% for the flat shape and circular shape of the M-GNP specimens. On the other hand, these values were between 91% and 94% for the corresponding neat specimens.