In order to improve the working performance of the lower limb rehabilitation robot and the safety of the trained object, the mechanical characteristics of a cable-driven lower limb rehabilitation robot (CDLR) are studied. The dynamic model of the designed CDLR was established. Four kinds of cable tension optimization algorithms were proposed to obtain a good rehabilitation training effect, and the quality of the feasible workspace of the CDLR was analyzed. Finally, a real-time evaluation index of the cable tension optimization algorithms was given to measure the calculation speed of the optimization algorithms. The numerical research results were provided to confirm the characteristics of the four kinds of the optimization algorithms. The research results provide a basis for the follow-up research on the safety and compliance control strategy of the CDLR system.

Safety is a significant evaluation index of rehabilitation medical devices and a significant precondition for practical application. However, the safety evaluation of cable-driven rehabilitation robots has not been reported, so this work aims to study the safety evaluation methods and evaluation index of cable-driven rehabilitation robots. A bionic muscle cable (BM cable) is proposed to construct a bionic muscle cable-driven lower limb rehabilitation robot (BM-CDLR). The working principle of the BM-CDLR is introduced. The safety performance factors are defined based on the mechanical analysis of the BM-CDLR. The structural safety evaluation index and the use safety evaluation index of the BM-CDLR are given by comprehensively considering the safety performance factors and a proposed speed influence function. The effect of the structural parameters of the elastic elements in the BM cable on the safety performance factors and safety of the BM-CDLR is analyzed and verified by numerical simulations and experimental studies. The results provide the basis for further study of the compliance control strategy and experiments of the human-machine interaction of the BM-CDLR.

The passive training with fixed trajectory is more suitable for the initial rehabilitation training of patients with no muscle strength in the affected limb. In order to meet the needs of patients' rehabilitation training in different rehabilitation stages and improve the active participation and rehabilitation training effect of patients, a fuzzy sliding mode variable admittance (FSMVA) controller based on safety evaluation and supervision is proposed for the cable-driven lower limb rehabilitation robot (CDLR) in this paper. The FSMVA controller consists of an inner loop fuzzy sliding mode controller, an outer loop variable admittance controller, and a safety evaluation and supervision module. Through the safety evaluation index of the CDLR system and the comprehensive evaluation of patients' rehabilitation effect given by rehabilitation physiotherapists, a real-time adjustment algorithm of variable admittance controller parameters is designed, which can realize the real-time switching of training modes and adjustment of variable admittance controller parameters in active training mode and passive training mode. The trajectory tracking experiments with no admittance, fixed admittance, and variable admittance based on safety evaluation and supervision were carried out on the experimental platform. The experimental results show that the proposed FSMVA control strategy has high position control accuracy in the active training mode. In addition, the training intensity and the active participation of patients can be increased according to the patient's exercise ability. In the passive training mode, according to the training needs of patients, the amount of the trajectory adjustment can be increased to improve the comfort of the training process and the safety of patients. It lays a foundation for the further study of the evaluation system of the rehabilitation training process and the experiment of human-machine interaction compliance.