In terms of its chemical composition, biomass is a very complex type of fuel. Its combustion leads to the formation of materials such as alkaline ash and gases, and there is evidence of the corrosive effect this process has on refractory linings, thus shortening the service life of the combustion unit. This frequently encountered process is known as “alkaline oxidative bursting”. Corrosion is very complex, and it has not been completely described yet. Alkaline corrosion is the most common cause of furnace-lining degradation in aggregates that burn biomass. This article deals with an experiment investigating the corrosion resistance of 2 types of refractory materials in the Al₂O₃-SiO₂ binary system, for the following compositions: I. (53 wt.% SiO₂/42 wt.% Al₂O₃) and II. (28 wt.% SiO₂/46 wt.% Al₂O₃/12 wt.% SiC). These were exposed to seven types of ash obtained from one biomass combustion company in the Czech Republic. The chemical composition of the ash is a good indicator of the problematic nature of a type of biomass. The ashes were analyzed by X-ray diffraction and X-ray fluorescence. Analysis confirmed that ash composition varies. The experiment also included the calculation of the so-called “slagging/fouling index” (I/C, TA, Sr, B/A, Fu, etc.), which can be used to estimate the probability of slag formation in combustion units. The corrosive effect on refractory materials was evaluated according to the norm ČSN P CEN/TS 15418, and a static corrosion test was used to investigate sample corrosion.

The effective utilization of fly ash (FA) as a raw material for ceramics production is performed on the FA-kaolin mixtures containing kaolins 10% by mass. The mixtures in comparison with FA and three raw kaolins were annealed to mullite ceramics at temperatures of 1000, 1100, 1200 and 1300 °C. The main aims were to contribute to the discussion on the effect of impurity of Na,K-feldspars in kaolins and Fe₂O₃ in FA on sintering procedure, porous ceramics properties and mullite structural properties. The phases were characterized using X-ray diffraction and thermogravimetry DTA/TGA methods. Mercury intrusion porosimetry was used for characterization of porosity of ceramic samples. Results evidenced the influence of feldspars in kaolins and Fe₂O₃ in FA on the sintering temperatures and properties of mullite ceramics. The fully FA-based ceramic sintered at 1100 °C exhibited post-sintering properties of bulk density 2.1 g/cm³; compressive strength 77.5 MPa; and porosity, 2% in comparison with the FA/kaolin-based ceramics properties of bulk density 2.2 g/cm³; compressive strength, 60–65 MPa; and porosity from 9.3 to 16.4% influenced by Na,K-feldspars. The best structural and mechanical characteristics were found for the FAK3 sample, supported by the high content of kaolinite and orthoclase in the kaolin K3 additive. The FAK3 annealed at 1100 °C exhibited good compressive strength of 87.6 MPa at a porosity of 10.6% and density of 2.24 g/cm³ and annealed at 1300 °C the compressive strength of 41.3 MPa at a porosity of 19.2% and density of 1.93 g/cm³.

The aim of the present paper is to investigate the level of airborne wear particles released during the dyno-bench tests with the brake pads consisting of alkali-activated slag as an abrasive. Airborne wear particles are generated with a full-scale dyno-bench adapted for airborne wear particles emission studies. The tested disc brake is equipped with two semi-metallic brake pads and a grey cast iron brake disc. A reduced Los Angeles City Traffic (LACT) driving cycle, developed within the LOWBRASYS project (European Union’s Horizon 2020 research and innovation programme), is used to mimic city driving. The same friction pair is used six times with reduced LACT cycle. The weight loss and thickness of the pads and disc are registered after each test cycle ends. The amount of the airborne wear particles emissions released during each test cycle are characterized using a PM10 impactor and electric low-pressure impactor. The obtained data of wear particle emissions are correlated with the parameters of the brake stops. The maximum disc temperature was indicated as the parameter having the largest influence on the production of particle emissions together with the duration of the brake event

The reaction products resulting from the alkali-activation of metakaolin are impacted by the composition of the initial kaolin, and amount of alkali-activated kaolinite and water. The present study focused on analyzing these parameters on the metakaolins calcined at 800 °C from three kaolins, and the metakaolins’ alkali activation for 2, 3 and 28 days. The first objective was to evaluate the mineral chemistry and quantitative mineral phase composition from the bulk chemical analysis using the chemical quantitative mineral analysis (CQMA) procedure and conduct a comparison of the chemistry of the metakaolins after alkali activation for 28 days according to the elements Al, Si, Na and K, using the leaching test in distilled water. The second task was to search for possible relationships between the quantitative number of phases in alkali-activated metakaolins and compressive strength. The main methods used for the characterization of material were X-ray fluorescence, X-ray diffraction, thermal TG/DTA and infrared spectroscopy. Metakaolins alkali activated for 28 days contained crystalline quartz, muscovite, orthoclase, and unreacted metakaolinite contained zeolite A (Z-A), hydrosodalite (HS) and thermonatrite (TN) in the amorphous/weakly crystalline phase. The compressive strengths (CS) from 6.42 ± 0.33 to 9.97 ± 0.50 MPa are related positively to H₂O+ and H₂O bound in HS and TN.

Chemical resistance of commercial refractory raw materials against Cu slag is critical to consider them as candidates for the production of refractories used in Cu metallurgy. In this study, we show the comparative results for the corrosion resistance of four commercial refractory raw materials—magnesia chromite co-clinkers FMC 45 and FMC 57, PAK, and fused spinel SP AM 70—against aggressive, low-melting PbO-rich Cu slag (Z1) determined by hot-stage microscopy (up to 1450 °C) and pellet test (1100 and 1400 °C). Samples were characterized after the pellet test by XRD, SEM/EDS, and examination of their physicochemical properties to explore the corrosion reactions and then assess comparatively their chemical resistance. Since many works have focused on corrosion resistance of refractory products, the individual refractory raw materials have not been investigated so far. In this work, we show that magnesia chromite co-clinker FMC 45 exhibits the most beneficial properties considering its application in the production of refractories for the Cu industry. Forsterite (Mg₂SiO₄) and güggenite (Cu₂MgO₃) solid solutions constitute corrosion products in FMC 45, and its mixture with slag shows moderate dimensional stability at high temperatures. On the other hand, the fused spinel SP AM 70 is the least resistant to PbO-rich Cu slag (Z1); it starts to sinter at 970 °C, followed by a fast 8%-shrinkage caused by the formation of güggenite solid solution in significant amounts.