Multifilamentary Bi 2 Sr 2 CaCu 2 O x (Bi-2212) wire made by the powder-in-tube technique is the only high-temperature superconductor made in the round shape preferred by magnet builders. The critical current density (J C ) of Bi-2212 round wire was improved significantly by the development of overpressure heat treatment in the past few years. Bi-2212 wire is commercially available in multiple architectures and kilometer-long pieces and is a very promising conductor for very high-field NMR and accelerator magnets. We studied the effects of precursor powder and heat treatment conditions on the superconducting properties and microstructure of recent Bi-2212 wires. Short samples of recent wire with optimized overpressure processing showed J C (4.2 K, 15 T) = 6640 A/mm 2 and J C (4.2 K, 30 T) = 4670 A/mm 2 , which correspond to engineering critical current densities J E (4.2 K, 15 T) = 1320 A/mm 2 and J E (4.2 K, 30 T) = 930 A/mm 2 .
High-temperature superconductors (HTS) could enable high-field magnets stronger than is possible with Nb-Ti and Nb3Sn, but two challenges have so far been the low engineering critical current density JE, especially in high-current cables, and the danger of quenches. Most HTS magnets made so far have been made out of REBCO coated conductor. Here we demonstrate stable, reliable and training-quench-free performance of Bi-2212 racetrack coils wound with a Rutherford cable fabricated from wires made with a new precursor powder. These round multifilamentary wires exhibited a record JE up to 950 A/mm2 at 30 T at 4.2 K. These coils carried up to 8.6 kA while generating 3.5 T at 4.2 K at a JE of 1020 A/mm2. Different from the unpredictable training performance of Nb-Ti and Nb3Sn magnets, these Bi-2212 magnets showed no training quenches and entered the flux flow state in a stable manner before thermal runaway and quench occurred. Also different from Nb-Ti, Nb3Sn, and REBCO magnets for which localized thermal runaways occur at unpredictable locations, the quenches of Bi-2212 magnets consistently occurred in the high field regions over a long conductor length. These characteristics make quench detection simple, enabling safe protection, and suggest a new paradigm of constructing quench-predictable superconducting magnets from Bi-2212.
Superconducting magnets are an invaluable tool for scientific discovery, energy research, and medical diagnosis. To date, virtually all superconducting magnets have been made from two Nb-based low-temperature superconductors (Nb-Ti with a superconducting transition temperature Tc of 9.2 K and Nb3Sn with a Tc of 18.3 K). The 8.33 T Nb-Ti accelerator dipole magnets of the large hadron collider (LHC) at CERN enabled the discovery of the Higgs Boson and the ongoing search for physics beyond the standard model of high energy physics. The 12 T class Nb3Sn magnets are key to the International Thermonuclear Experimental Reactor (ITER) Tokamak and to the high-luminosity upgrade of the LHC that aims to increase the luminosity by a factor of 5–10. In this paper, we discuss opportunities with a high-temperature superconducting material Bi-2212 with a Tc of 80–92 K for building more powerful magnets for high energy circular colliders. The development of a superconducting accelerator magnet could not succeed without a parallel development of a high performance conductor. We will review triumphs of developing Bi-2212 round wires into a magnet grade conductor and technologies that enable them. Then, we will discuss the challenges associated with constructing a high-field accelerator magnet using Bi-2212 wires, especially those dipoles of 15–20 T class with a significant value for future physics colliders, potential technology paths forward, and progress made so far with subscale magnet development based on racetrack coils and a canted-cosine-theta magnet design that uniquely addresses the mechanical weaknesses of Bi-2212 cables. Additionally, a roadmap being implemented by the US Magnet Development Program for demonstrating high-field Bi-2212 accelerator dipole technologies is presented.
7 December 2020 in Superconductor Science and Technology
Although the high-temperature superconducting (HTS) REBa 2 Cu 3 O x (REBCO, RE–rare earth elements) material has a strong potential to enable dipole magnetic fields above 20 T in future circular particle colliders, the magnet and conductor technology needs to be developed. As part of an ongoing development to address this need, here we report on our CORC ® canted cos θ magnet called C2 with a target dipole field of 3 T in a 65 mm aperture. The magnet was wound with 70 m of 3.8 mm diameter CORC ® wire on machined metal mandrels. The wire had 30 commercial REBCO tapes from SuperPower Inc. each 2 mm wide with a 30 µ m thick substrate. The magnet generated a peak dipole field of 2.91 T at 6.290 kA, 4.2 K. The magnet could be consistently driven into the flux-flow regime with reproducible voltage rise at an engineering current density between 400–550 A mm −2 , allowing reliable quench detection and magnet protection. The C2 magnet represents another successful step towards the development of high-field accelerator magnet and CORC ® conductor technologies. The test results highlighted two development needs: continue improving the performance and flexibility of CORC ® wires and develop the capability to identify locations of first onset of flux-flow voltage.
6 September 2018 in Superconductor Science and Technology
We fabricated three racetrack coils (RC1, RC2, and RC3) from Bi-2212 Rutherford cables (17-strand, thickness × width = 1.44 mm × 7.8 mm, strand diameter = 0.8 mm) and applied overpressure processing heat treatment (OPHT). The quench currents of RC1 and RC2 reached 5268 A and 5781 A, respectively, despite them still, surprisingly, exhibiting some Bi-2212 leakage to the surface. After removing most of the leakages using a simple-to-implement insulation scheme, the quench current of RC3 improved to 6485 A, which is about three times the average quench current of a dozen racetrack coils that had been fabricated and reacted using the conventional 1 bar heat treatment. The results confirm the effectiveness of the OPHT technology and the new leakage control scheme for coils made from Bi-2212 Rutherford cables. Coils exhibited an increased quench current with increasing the current ramp rate from 5 to 200 A s −1 ; they were quite stable against point and transient disturbances, and were capable of adsorbing persistent Joule heating at ∼80 mW for >15 s before quenching. These behaviors are different from Nb–Ti and Nb 3 Sn accelerator magnets. Overall, our results provide a critical evaluation and verification of Bi-2212 wire and magnet technologies (wire, insulation, heat treatment, coil fabrication, and coil operation), reveal crucial new stability features of Bi-2212 magnets, and demonstrate technological options for it to become a practical high-field magnet technology.
8 March 2022 in IEEE Transactions on Applied Superconductivity
As part of the US Magnet Development Program, Lawrence Berkeley National Laboratory (LBNL) is working on the development of high field stress-managed Nb $_{3}$ Sn dipole magnets using canted-cosine-theta (CCT) technology. As part of this program, a series of two layer magnets, CCT3/4/5, with short sample bore field of approximately 10 T and a 90 mm diameter open aperture have been designed, fabricated, and tested. The first magnet in the series, CCT3, was limited to less than 70% of the short sample current, this limitation is believed to be due to conductor damage. The second magnet in the series, CCT4, reached 86% of the short sample current, after changes to the groove geometry were made to accommodate dimensional changes in the cable during heat treatment. The third and final magnet of this series, CCT5, reached 88% of the short sample current with improved training relative to CCT4, after changes were made to the impregnation and assembly methods. While this two layer series was used to successfully demonstrate Nb $_{3}$ Sn CCT magnet technology, improvements in the training behavior of these magnets is desirable. For this purpose, a subscale program has been devised in order to probe the causes and explore reductions / improvements to training in stress-managed magnet technology. The subscale nature of the magnets allows for faster turnaround in the fabrication and testing process. In this paper, we present the design and test results for the first (baseline) subscale Nb $_{3}$ Sn CCT magnet and demonstrate that the subscale platform and the larger two-layer magnets produce similar training results.