The HeartPy Python toolkit for analysis of noisy signals from heart rate measurements is an excellent tool to use in conjunction with novel wearable sensors. Nevertheless, most of the work to date has focused on applying the toolkit to data measured with commercially available sensors. We demonstrate the application of the HeartPy functions to data obtained with a novel graphene-based heartbeat sensor. We produce the sensor by laser-inducing graphene on a flexible polyimide substrate. Both graphene on the polyimide substrate and graphene transferred onto a PDMS substrate show piezoresistive behavior that can be utilized to measure human heartbeat by registering median cubital vein motion during blood pumping. We process electrical resistance data from the graphene sensor using HeartPy and demonstrate extraction of several heartbeat parameters, in agreement with measurements taken with independent reference sensors. We compare the quality of the heartbeat signal from graphene on different substrates, demonstrating that in all cases the device yields results consistent with reference sensors. Our work is a first demonstration of successful application of HeartPy to analysis of data from a sensor in development.

A detailed examination of the principle of operation behind the functioning of the full-self-powered humidity sensor is presented. The sensor has been realized as a structure consisting of an interdigitated capacitor with aluminum thin-film digits. In this work, the details of its fabrication and activation are described in detail. The performed XRD, FTIR, SEM, AFM, and EIS analyses, as well as noise measurements, revealed that the dominant process of electricity generation is the electrochemical reaction between the sensor’s aluminum electrodes and the water from humid air in the presence of oxygen, which was the main goal of this work. The response of the sensor to human breath is also presented as a demonstration of its possible practical application.

The advancement of laser-induced graphene (LIG) has significantly enhanced the development of wearable and flexible electronic devices. Due to its exceptional physical, chemical, and electronic properties, LIG has emerged as a highly effective active material for wearable sensors. However, despite the wide range of materials suitable as precursors for LIG, the scarcity of stretchable and biocompatible polymers amenable to laser graphenization has remained a persistent challenge. In this study, laser-induced graphene (LIG) was fabricated directly on biocompatible and flexible cross-linked PDMS/PEG (with Mn (PEG) = 400 g/mol) composites for the first time, enabling their application in wearable sensors. The addition of PEG compensates for the low carbon content in PDMS, enabling efficient laser graphenization. Laser parameters were systematically optimized to achieve high-quality graphene, and a comprehensive characterization with varying PEG content (10–40 wt.%) was conducted using multiple analytical techniques. Tensile tests revealed that incorporating PEG significantly enhanced elongation at break, reaching 237% for PDMS/40 wt.% PEG while reducing Young’s modulus to 0.25 MPa, highlighting the excellent flexibility of the substrate material. Surface analysis using X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and Raman spectroscopy demonstrated the formation of high-quality few-layer graphene with the fewest defects in PDMS/40 wt.% PEG composites. Nevertheless, the adhesion of electrical contacts to LIG that was directly induced on PDMS/PEG proved to be challenging. To overcome this challenge, we produced devices by means of laser induction on polyimide and transfer to PDMS/PEG. We demonstrate the practical utility of such devices by applying them to monitor limb motion in real time. The sensor showed a stable and repeatable piezoresistive response under multiple bending cycles. These results provide valuable insights into the fabrication of biocompatible LIG-based flexible sensors, paving the way for their broader implementation in medical and sports technologies.

Flexible, wearable biomedical sensors based on laser-induced graphene (LIG) have garnered significant attention due to a straightforward fabrication process and exceptional electrical and mechanical properties. However, most relevant studies rely on commercial polyimide precursors, which suffer from inadequate biocompatibility and weak adhesion between the precursor material and the LIG layer. To address these challenges, we synthesized cross-linked polyurethanes (PUs) with good biocompatibility and used them as substrates for LIG-based wearable pulse sensors. During fabrication, we employed two methods of LIG transfer to achieve optimal transfer yield. We adjusted the thickness of PU films and tailored their mechanical and physicochemical properties by varying the soft segment content to achieve optimal sensor performance. Our findings demonstrate that the success of LIG transfer is strongly influenced by the structure and composition of the polymeric substrate. Tensile testing revealed that increasing the soft segment content in PU films significantly improved their tensile strength, elongation at break, and flexibility, with PU based on 50 wt.% soft segment content (PU-50) showing the best mechanical properties. LIG exhibited minimal sensitivity to humidity, while PU films maintained high transparency (>80% at 500 nm), and PU-50 was non-toxic, with less than 5% lactate dehydrogenase (LDH) release in endothelial cell cultures, confirming its biocompatibility. Adhesion tests demonstrated that LIG transferred onto PU-50 exhibited significantly stronger adhesion compared to other tested substrates, with only a 30% increase in electrical resistance after the Scotch tape test, ensuring stability for wearable sensors. The optimal substrate, a semicrystalline PU-50, yielded superior transfer efficiency. Among all tested sensors, the LIG/PU-50, featuring a 77 μm thick substrate with good mechanical properties and improved adhesion, exhibited the highest signal-to-noise ratio (SNR). This study showcases a skin-safe LIG/PU-based pulse sensor that has significant potential for applications as a wearable patch in medical and sports monitoring.

We present the design, simulation, fabrication and characterization of monolithically integrated high resistivity p-type boron-diffused silicon two-zone heaters in a model high temperature microreactor intended for nanoparticle fabrication. We used a finite element method for simulations of the heaters’ operation and performance. Our experimental model reactor structure consisted of a silicon wafer anodically bonded to a Pyrex glass wafer with an isotropically etched serpentine microchannels network. We fabricated two separate spiral heaters with different temperatures, mutually thermally isolated by barrier apertures etched throughout the silicon wafer. The heaters were characterized by electric measurements and by infrared thermal vision. The obtained results show that our proposed procedure for the heater fabrication is robust, stable and controllable, with a decreased sensitivity to random variations of fabrication process parameters. Compared to metallic or polysilicon heaters typically integrated into microreactors, our approach offers improved control over heater characteristics through adjustment of the Boron doping level and profile. Our microreactor is intended to produce titanium dioxide nanoparticles, but it could be also used to fabricate nanoparticles in different materials as well, with various parameters and geometries. Our method can be generally applied to other high-temperature microsystems.

Laser-induced graphene (LIG) has become a highly promising material for flexible functional devices due to its robust mechanical stability, excellent electrical properties, and ease of fabrication. Most research has been focused on LIG production on rigid or flexible substrates, with an obvious gap in laser induction of graphene on elastic, stretchable substrates, which limits the scope of application of LIG in flexible electronics. We demonstrate laser induction of graphene on a novel, cross-linked poly(dimethylsiloxane) (PDMS)/Triton X-100 composite substrates. The effect of varying Triton content (1–30 wt.%) on the structural, thermal, surface, nanomechanical, and electrical properties of LIG was systematically studied. Physicochemical characterization confirmed the successful induction of LIG on the surface of PDMS/Triton composites. A higher content of Triton in the PDMS matrix improves the quality of LIG, increases stiffness and hydrophobicity, and somewhat decreases sheet resistance. Similar thermal properties and super-hydrophobicity were observed for LIG/PDMS/Triton materials as compared to their counterparts without LIG. Direct laser irradiation of graphene on the surface of PDMS/Triton composites results in the formation of extremely promising materials, which have great potential for use in flexible electronic devices.