For every three people on the planet, there are approximately two Tonnes (Te) of plastic waste. We show that carbon recovery from polystyrene (PS) plastic is enhanced by the coaddition of solvents to grow carbon nanotubes (CNTs) by liquid injection chemical vapour deposition. Polystyrene was loaded up to 4 wt% in toluene and heated to 780 °C in the presence of a ferrocene catalyst and a hydrogen/argon carrier gas at a 1:19 ratio. High resolution transmission electron microscopy (HRTEM), scanning electron microscopy (SEM), thermogravimetric analysis (TGA) and Raman spectroscopy were used to identify multiwalled carbon nanotubes (MWCNTs). The PS addition in the range from 0 to 4 wt% showed improved quality and CNT homogeneity; Raman “Graphitic/Defective” (G/D) values increased from 1.9 to 2.3; mean CNT diameters increased from 43.0 to 49.2 nm; and maximum CNT yield increased from 11.37% to 14.31%. Since both the CNT diameters and the percentage yield increased following the addition of polystyrene, we conclude that carbon from PS contributes to the carbon within the MWCNTs. The electrical contact resistance of acid-washed Bucky papers produced from each loading ranged from 2.2 to 4.4 Ohm, with no direct correlation to PS loading. Due to this narrow range, materials with different loadings were mixed to create the six wires of an Ethernet cable and tested using iPerf3; the cable achieved up- and down- link speeds of ~99.5 Mbps, i.e., comparable to Cu wire with the same dimensions (~99.5 Mbps). The lifecycle assessment (LCA) of CNT wire production was compared to copper wire production for a use case in a Boeing 747-400 over the lifespan of the aircraft. Due to their lightweight nature, the CNT wires decreased the CO2 footprint by 21 kTonnes (kTe) over the aircraft’s lifespan.
Silver (Ag) nanoparticles were successfully prepared by using the in-liquid pulsed plasma technique. This method is based on a low voltage, pulsed spark discharge in a dielectric liquid. We explore the effect of the protecting ligands, specifically Cetyl Trimethylammonium Bromide (CTAB), Polyvinylpyrrolidone (PVP), and Sodium n-Dodecyl Sulphate (SDS), used as surfactant materials to prevent nanoparticle aggregation. The X-Ray Diffraction (XRD) patterns of the samples confirm the face-centered cubic crystalline structure of Ag nanoparticles with the presence of Ag2O skin. Scanning Transmission Electron Microscopy (STEM) reveals that spherically shaped Ag nanoparticles with a diameter of 2.2 ± 0.8 nm were synthesised in aqueous solution with PVP surfactant. Similarly, silver nanoparticles with a peak diameter of 1.9 ± 0.4 nm were obtained with SDS surfactant. A broad size distribution was found in the case of CTAB surfactant.
We report the use of face mask materials as a carbon precursor for the synthesis of multi- and single-walled carbon nanotubes (CNTs) in an open-loop chemical recycling process. Novel surgical mask precursors were suspended in toluene and injected into a chemical vapor deposition reactor previously optimized for CNT production using liquid injection. The CNTs were collected and characterized using resonant Raman spectroscopy, transmission electron microscopy (TEM) and scanning electron microscopy (SEM) before being turned into fibrils that were tested for electrical conductance. Once confirmed and repeated for statistical accuracy, a CNT-based Ethernet cable was manufactured and tested using iPerf3 for uplink and downlink speeds exceeding broadband standards worldwide. Radial breathing modes from Raman spectroscopy indicate single walled CNTs (SWCNTs) with diameters ranging from 0.8 to 1.55 nm and this matches well with TEM observations of SWCNTs with 1.5 nm diameter. This work pushes the horizon of feedstocks useful for CNT and SWCNT production in particular; this work demonstrates upcycling of materials fated for disposal into materials with positive net value and plenty of real-world applications.
22 January 2024 in ACS Applied Engineering Materials
In this paper, we report the H2S adsorption behavior of a sorbent composed of mixtures of tenorite (CuO) and brochantite [Cu-4(OH)(6)SO4]. These materials are readily prepared through the addition of NaOH(aq) to CuSO4(aq). They can be loaded onto polymer foams to create effective filters that can remove malodorous H2S gas, as evidenced by breakthrough tests. X-ray diffraction shows that the ratio of the two compounds in the mixture can be finely tuned by varying the amount of NaOH(aq) that is added to the reaction mixture. X-ray photoelectron spectroscopy shows that brochantite, like tenorite, has the ability to chemically adsorb H2S. Correlation of the H2S breakthrough data with scanning transmission electron microscopy measurements shows that the most effective sorbents contain nanoscale needle-like particles. These are likely to be formed largely by the tenorite phase. The samples with the greatest H2S adsorption efficacy contained less than 20% tenorite in the mixture, where these particles had the greatest abundance. The application of this sorbent onto porous substrates to create effective filters, along with the synthetic ease of its production, could allow this methodology to find use in a number of areas where H2S poses a problem. This could include areas where protective clothing is required to adsorb the gas from environments where there is a high level of H2S, for example, in wastewater treatment plants, oil and gas wells, or in the medical sector, where it could be deployed as filter media.
The scaling up of the intensity of beams of atomic clusters (nanoparticle beams) creates a new route to the fabrication of functional nanostructured materials. A challenge is to present, to the directed beam, high surface areas of the desired support material, for decoration by the clusters at local sub-monolayer densities. Then, the clusters and their properties can be preserved. Here we employ the Matrix Assembly Cluster Source (MACS) to demonstrate and characterise the deposition of lead clusters, with size of order 2 nm, into planar sheets of porous carbon paper, a material employed in electrode fabrication. We find that clusters are deposited to a depth comparable with the pore size of the carbon, ~ 50 μm, giving rise to a metal loading of ~ 0.05 mg cm−2 of carbon paper. The functionality of the nanocomposite film so created is demonstrated by its use as an electrode for the electrochemical generation of oxidising species suitable for water purification.