Silage quality and aerobic stability are sometimes insufficient. If management requirements are not met, or to improve silage quality, additives are often used. The objective of this study is to investigate the effects of different factors on silage during aerobic conditions. Whole-crop forage maize was harvested and 24 buckets (65 L) were filled and assigned to one of four treatment groups: (1) control (no treatment); (2) chemical additive (sodium benzoate, potassium sorbate, sodium acetate); (3) a mixed biological inoculant containing Lactobacillus buchneri, L. plantarum, and Pediococcus acidilacti; and (4) a mixed biological inoculant containing L. buchneri, L. plantarum, and L. rhamnosus. An untreated variation was also ensiled. Two different densities were adjusted during ensiling. After opening, the temperature was measured for seven days and O₂ and CO₂ concentrations were analysed. The findings show that the chemical additive very effectively prevented silage from reheating and deteriorating. Aerobic reheating of silage was also successfully inhibited through biological additives and high density.

Biogas plants are the most complex systems and are heavily studied in the field of renewable energy. A biogas system is mainly influenced by biological and technical parameters that strongly interact with each other. One recommended practice when operating a biogas plant is the recirculation of the substrate from the second fermenter into the first fermenter, which extends the recirculation amount (RA) and, in turn, the recirculation rate (RR). This technique should be applied to support and secure the biogas process. In this investigation, the RA was varied, starting with the recommended “best practice” of 10.0 m³/d (RR 40%). Every ten days, the RA was reduced in steps of 1.5 m³/d, with 5.5 m³/d (RR 27%) being the final value. The basic question to be addressed concerns to what extent the RR influences the methane yield and thereby influence the efficiency of a manure-based biogas plant in practice. Diverting the “best practice” to a RR of 27% stabilised the fermentation process and lead to significantly higher methane yields with smaller standard deviations. In addition, with a reduced RR, the standard optimal acid concentration within the biogas substrate was approximately reached.

Oxygen (O₂) concentration inside the substrate is an important measurement for silage-research and-practical management. In the laboratory gas chromatography is commonly employed for O₂ measurement. Among sensor-based techniques, accurate and reliable in situ measurement is rare because of high levels of carbon dioxide (CO₂) generated by the introduction of O₂ in the silage. The presented study focused on assessing three types of commercial O₂ sensors, including Clark oxygen electrodes (COE), galvanic oxygen cell (GOC) sensors and the Dräger chip measurement system (DCMS). Laboratory cross calibration of O₂ versus CO₂ (each 0–15 vol.%) was made for the COE and the GOC sensors. All calibration results verified that O₂ measurements for both sensors were insensitive to CO₂. For the O₂ in situ measurement in silage, all O₂ sensors were first tested in two sealed barrels (diameter 35.7 cm; height: 60 cm) to monitor the O₂ depletion with respect to the ensiling process (Test-A). The second test (Test-B) simulated the silage unloading process by recording the O₂ penetration dynamics in three additional barrels, two covered by dry ice (0.6 kg or 1.2 kg of each) on the top surface and one without. Based on a general comparison of the experimental data, we conclude that each of these in situ sensor monitoring techniques for O₂ concentration in silage exhibit individual advantages and limitations.

For silage production, high bulk density (BD) is critical to minimize aerobic deterioration facilitated by oxygen intrusion. To precisely assess packing quality for bunker silos, there is a desire to visualize the BD distribution within the silage. In this study, a penetrometer-based mapping system was developed. The data processing included filtering of the penetration friction component (PFC) out of the penetration resistance (PR), transfer of the corrected penetration resistance (PR_c) to BD, incorporation of Kriged interpolation for data expansion and map generation. The experiment was conducted in a maize bunker silo (width: 8 m, middle height: 3 m). The BD distributions near the bunker silo face were represented using two map groups, one related to horizontal- and the other to vertical-density distribution patterns. We also presented a comparison between the map-based BD results and core sampling data. Agreement between the two measurement approaches (RMSE = 19.175 kg·m⁻³) demonstrates that the developed penetrometer mapping system may be beneficial for rapid assessment of aerobic deterioration potential in bunker silos.

As temperatures rise worldwide, the effects of ensiling and storage temperature on silage need to be elucidated. In this paper, we aim to illuminate the effect the storage temperature has on the aerobic stability of whole-plant maize silage. The study was designed to identify the effect that temperatures of 23 °C and 33 °C have on untreated or maize silage inoculated with a biological additive. Furthermore, the study elucidates how temperature affects the ensiling phase of untreated maize silage. The silage was incorporated into the novel nine-sample live measuring system, which enables us to constantly measure the temperature pH and oxygen content 10 cm behind the silo face. The second experiment proved that silage that was fermented and stored at 23 °C remained aerobically stable longer than silage fermented at 33 °C. Switching the variant from 33 °C during fermentation to 23 °C during storage resulted in aerobic stability matching that of silage continuously stored at 33 °C, with both differing significantly from the variant continuously stored at 23 °C. In the first experiment, it was demonstrated that the biological additive used in this study improved several indicators of aerobic stability independent of fermentation temperature.