Nowadays, there is a great demand for increasing the strength and corrosion resistance of magnesium alloys for their wider use in machine engineering, oil industry, and medicine. This paper is devoted to a study on the effects of the combined process of reduction and equal channel angular pressing, as well as the subsequent ultrasonic irradiation on the structure, strength, and corrosion properties of the Mg-Al-Zn alloy. Deformation processing results in an increase of the strength up to 280 ± 10 MPa. A fine-grained structure is formed with a grain size of 10–20 µm and small recrystallized grains 1–2 µm in size. The corrosion resistance in the HCl medium falls down significantly. Action of ultrasound on the deformed specimen leads to an increased fraction of high-angle boundaries, in particular, the fractions of special, fully overlapping Σ13a boundaries and twin boundaries of Σ15b and Σ17a systems. Due to the ultrasonic treatment, the strength of the Mg-Al-Zn alloy increases up to 310 ± 5 MPa, while the corrosion resistance in HCl almost doubles.
The quantitative concentration of alloying elements in low-alloyed copper alloys is an important factor in forming electrical and mechanical characteristics. It is known that severe plastic deformation is accompanied by both a substantial refinement of the structure and changes in the kinetics of phase transformations during the deformation and the post-deformation thermal treatment. This paper presents the results of a comparative analysis of the Cu–0.2Cr and Cu–1.1Cr alloys subjected to equal-channel angular pressing at room temperature. The analysis was performed for the grain structure, solid solution, and second-phase particles using transmission electron microscopy, scanning electron microscopy, X-ray crystal analysis, and the small-angle diffraction method. It was found that the level of structure refinement and mechanical characteristics after equal-channel angular pressing was almost the same for both studied alloys. Post-deformation aging of the Cu–0.2Cr alloy leads to the development of polygonization and re-crystallization within it. The aging of the Cu–1.1Cr alloy shows a better thermal stability than that of the Cu–0.2Cr alloy. In the Cu–1.1Cr alloy, after aging, in comparison with Cu–0.2Cr, a denser-packed ensemble of fine particles with an average size of 54 ± 2 nm is formed. In this case, the average size of fragments is 270 ± 15 nm and the ultimate tensile strength reaches 485 MPa.
It is known that zinc biodegradable alloys are a promising material for producing biomedical implants for orthopedics and vascular stents. Among them, the Zn-Ag-Cu zinc alloy is of special interest due to the antibacterial and antimicrobial properties of Ag and Cu. To improve the mechanical properties of the Zn-4Ag-1Cu zinc alloy, the effect of equal-channel angular pressing (ECAP) on the microstructure and strength has been investigated. The ECAP conditions for the Zn-4Ag-1Cu alloy were chosen by modeling in the Deform 3 D program (temperature and strain rate). The microstructure was analyzed using transmission electron microscopy, scanning electron microscopy and X-ray diffraction analysis. The study of strength was carried out by measuring the microhardness and tensile tests of small samples with a gauge dimension of 0.8 × 1 × 4 mm3. The microstructure after ECAP was characterized by equiaxed grains ranging in a size from 1.5 µm to 4 µm with particles in a size from 200 nm to 1 µm uniformly distributed along the boundaries. The ECAP samples showed a high strength of 348 MPa and good ductility of up to 30%, demonstrating their great potential as promising materials for producing medical stents.
Magnesium alloys are considered promising materials for the production of bioresorbable implants. Their main disadvantages are low strength and corrosion resistance in biological environment. In the work, the authors studied the effect of severe plastic deformation using the equal channel angular pressing (ECAP) method on the structure, mechanical properties, and corrosion resistance of the Mg–8.6Zn–1.2Zr magnesium alloy. It was identified that one ECAP cycle at 400 °C leads to a substantial hardening of the Mg–8.6Zn–1.2Zr alloy by ~10 %, up to 330 MPa. Structural studies showed that dynamic recrystallisation plays a significant role in the structure transformation. ECAP leads to the formation of a bimodal structure with large deformed grains with an average transverse size of 20±4 µm and recrystallised grains with an average transverse size of 6±2 µm. It was found that with a decrease in the strain temperature up to 250 °С, the process of deformation-induced decay of the supersaturated solid solution takes place. Electrical conductivity of a sample after ECAP at 400 °C amounted 29±2 % according to the International Annealed Copper Standard (IACS), while second ECAP cycles lead to an increase in the electrical conductivity up to 32±2 % IACS. Using the electrochemical corrosion method, the authors found that one ECAP cycle at 400 °C leads to a slight decrease in the corrosion resistance of the alloy under study compared to the initial state. The study showed that the corrosion current increases from 24 to 32 µA/cm2, while the subsequent ECAP cycle at 250 °С increases the corrosion current more than twice (up to 57 µA/cm2).
1 January 2022 in Frontier materials & technologies
PMPolytechnic Institute (branch) of M.K. Ammosov North-Eastern Federal University in Mirny
Polytechnic Institute (branch) of M.K. Ammosov North-Eastern Federal University in Mirny
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Recently, innovative medical techniques for restoring lost functions of patients have been actively developed, in which the use of bio-soluble (bioresorbable) materials is of particular importance. Such materials include alloys based on Mg, Fe, and Zn, and can significantly reduce the cost of surgical operations and shorten the duration of treatment. However, these metals have such disadvantages as insufficient strength and increased fragility to be used in medical implants. Therefore, increasing the mechanical characteristics of bioresorbable alloys is an urgent problem. In this work, the authors solve this problem using an advanced method of plastic treatment – severe plastic deformation (SPD), which, due to active initial structure refinement to nano- and ultrafine state, allows effective improvement of the mechanical strength of metal materials. The authors used the most effective and well-spread SPD method –equal-channel angular pressing (ECAP). The paper presents the results of computer ECAP research of Zn–4Ag–Cu zinc alloy at different deformation rates (0.4 and 7.8 mm/sec) and temperature conditions (150, 200 °C) chosen based on equipment performance potential and conditions to ensure thermal stability of the structure. The patterns of distribution of accumulated deformation degree, deformation rate, average stress values, and temperature-force conditions are obtained. According to the results of computer modeling, the authors recommended carrying out ECAP processing at the temperature of 150, 200 °C and a speed of 0.4 mm/s, which ensures a uniform thermal field at the deformation zone. During the experimental work according to the selected modes, the authors obtained samples after four ECAP cycles, which had advanced mechanical properties improving performance characteristics. The increased strength will allow minimizing the implants’ sizes ensuring less trauma during their installation and faster dissolution in the physiological environment of the body when retaining functionality.