The microstructure and mechanical properties of a Mg-6Al-1Zn-0.9Sn alloy processed by equal channel angular pressing (ECAP) at temperatures of 250 °C and 300 °C were investigated. It was found that the refinement of the microstructure was very dependent on the processing temperature. The main reason for the difference in grain refinement was the precipitation of secondary-phase particles. Texture information obtained by electron back-scatter diffraction (EBSD) showed the gradual formation of a 45° texture during the ECAP process, while the maximum intensity was different for processing temperatures at 250 °C and 300 °C. By calculating the contribution from different strengthening mechanisms, it was found that a 45° texture had a huge influence on grain boundary strengthening and thus the yield strength.
In this work, the tensile deformation behavior of an as-extruded AZ80 magnesium alloy under pulsed current (PC) was investigated based on microstructure observations. We found that compared with the tensile tests at room temperature (RT) and given temperature (GT), the flow stress is reduced due to both thermal and athermal effects of pulsed current. A quasi-in-situ electron backscatter diffraction (EBSD) analysis reveals that at the same strain, the geometrically necessary dislocation (GND) density of the RT sample is the highest, followed by the GT sample and the PC sample. This proves that the athermal effect can promote the annihilation of dislocations and slow down dislocation pileup, which reduces the flow stress. In addition, the twinning behavior under different deformation conditions was studied; the twins are {10−12} tension twins, which are activated with the assistance of local stress. We found that the twin fraction in the PC sample is lower than that in the RT and GT samples, due to the least accumulation of GNDs at grain boundaries, which decreases the nucleation of {10−12} tension twins.
Aiming at the need for lightweight requirements of the electric bus components, combined with the performance advantages of the hot stamping ultra-high strength steel, a new type of seat bracket structure is proposed. The new structure was analyzed by finite element method and the variable density topology optimization results. Subsequently, the new seat bracket was manufactured by the indirect hot stamping process. The results showed that the new type of seat bracket can reduce the weight by 17.04% after topology optimization, which achieved the goal of lightweight design of the structure. After indirect hot stamping, the bottom of the seat bracket microstructures were mainly martensite and the ultimate tensile strength was about 1560 MPa, the microhardness was equally distributed at about 513.5 HV. Finally, according to the stiffness check test, the seat bracket satisfied the user requirements.
Exhaust air recycling is a simple and commonly used technique to save energy when using a dryer. The fixed-bed drying test device with increased efficiency by condensation is a clean and energy-saving drying test device developed by combining exhaust air recycling and condensation dehumidification technology. In this paper, through comparisons with or without exhaust air circulation using the single factor test of drying process parameters and the response surface test of corn drying on this test device to investigate the energy-saving effect and drying characteristics resulting from the novel drying method of increased efficiency by condensation. We drew the following main conclusions: (1) increased efficiency drying by condensation resulted in an energy savings of 32–56% compared with the conventional open hot air drying; and (2) during the increased efficiency corn drying by condensation, the mean energy and exergy efficiencies were within 31.65–51.26% and 41.69–63.52%, respectively, when the air temperature was in the 30–55 °C range, and they were 24.96–65.28% and 30.40–84.90%, respectively, when the air passed through the grain layer at 0.2–0.6 m/s; both of these increased with increasing air temperature, and decreased with increasing air velocity. These conclusions may constitute an important reference for investigating the energy-saving drying process of increased efficiency by condensation and developing relevant energy-saving drying equipment.
In this work, we reported the high ductility of an extruded AZ61 magnesium alloy tube achieved by electropulsing current-assisted tension. The elongation of the alloy reached up to about 45%, which is largely superior to the majority of AZ61 wrought Mg alloys. We found that the hardening capacity of the alloy seemed to slightly increase as the electropulsing frequency increased. Furthermore, electropulsing can arouse the serrated flow phenomenon. Here we proposed an equation describing the correlation between the average amplitude and frequency: Aa = C − 6 × 10−3f, where Aa is the average amplitude, f is the frequency, and C is the constant. In addition, introducing electropulsing current pronouncedly reduced the tendency of twinning, but the twinning fraction seemed to fail depending on the electropulsing frequency. Based on microstructure analysis, we concluded that the outstanding ductility of the studied alloy was mainly due to the combined role of the thermal effects from Joule heating, the athermal effects from electron wind, and the magnetic effects from the electropulsing current. The serrated flow phenomenon occurred along stress–strain curves after electropulsing treatment, and the underlying reasons also were uncovered.