This article lists some tips for reducing gear case noise. With this aim, a static analysis was carried out in order to describe how stresses resulting from meshing gears affect the acoustic emissions. Different parameters were taken into account, such as the friction, material, and lubrication, in order to validate ideas from the literature and to make several comparisons. Furthermore, a coupled Eulerian–Lagrangian (CEL) analysis was performed, which was an innovative way of evaluating the sound pressure level of the aforementioned gears. Different parameters were considered again, such as the friction, lubrication, material, and rotational speed, in order to make different research comparisons. The analytical results agreed with those in the literature, both for the static analysis and CEL analysis—for example, it was shown that changing the material from steel to ductile iron improved the gear noise, while increasing the rotational speed or the friction increased the acoustic emissions. Regarding the CEL analysis, air was considered a perfect gas, but its viscosity or another state equation could have also been taken into account. Therefore, the above allowed us to state that research into these scientific fields will bring about reliable results.
23 March 2022 in The International Journal of Advanced Manufacturing Technology
By the term, lattice structures are intended topologically ordered open-celled structures consisting of one or more repeating unit cells. Technological development and especially the growth of the additive manufacturing (AM) industry allows innovative structural design, including complex lattice structure. Selective laser melting (SLM) is an AM process that enables the manufacture of space filling structures. This work investigated the influence of the most important process parameter settings on lattices printability, focusing on the geometrical accuracy, the quantity of powders adhered to the main frame (satellites) and their compression behaviour. The process parameters such as the laser power, scan speed and layer height affect vigorously the design, quality and mechanical properties of the part. The aim of the paper is to evaluate how different parameter combinations affect the cellular structures’ printing. Twenty-four lattice structures with cubic and rhombic dodecahedron unit cells made of stainless steel 17-4PH (AISI-630) were printed using different combinations of SLM process parameters. Each structure was analysed considering its geometrical, topological and mechanical properties. Finally, the best parameter combination was evaluated comparing results achieved. Although this work investigated the 17-4PH stainless steel, physical principles related to the printing process described are generally true for the SLM process. Therefore, the adopted approach could still be suitable also for all the other materials commonly used with this AM technology.
In this work, the stress relaxation behavior of 3D printed PLA was experimentally investigated and analytically modeled. First, a quasi-static tensile characterization of additively manufactured samples was conducted by considering the effect of printing parameters like the material infill orientation and the outer wall presence. The effect of two thermal conditioning treatments on the material tensile properties was also investigated. Successively, stress relaxation tests were conducted, on both treated and unconditioned specimens, undergoing three different strains levels. Analytical predictive models of the viscous behavior of additive manufactured material were compared, highlighting and discussing the effects of considered printing parameters.
1 February 2021 in IOP Conference Series: Materials Science and Engineering
Additive manufacture (AM) technologies allow innovative structural design, including complex lattice structures. Selective laser melting (SLM) is an AM process that enables the manufacture of space filling lattice structures. Lattice structures are topologically ordered, three-dimensional open-celled structures composed of one or more repeating unit cells. From a mechanical designer viewpoint, a great advantage offered by cellular materials is high strength accompanied by a relatively low mass. Due to their complex structure, fine geometry and the absence of supports structures, the setting of the best parameters to print lattice structures is difficult and could negative influence their mechanical response. This study investigated how different parameters settings influence the compression behaviour of lattice structures in stainless steel 17-4PH (AISI-630) printed by SLM. A comparison between compressive response of structures printed with different parameters is presented and considerations about their behaviour exposed.
We report the observation of neutrino interactions without final state muons at the LHC, with a significance of 6.4 σ . A dataset of proton-proton collisions at s = 13.6 TeV collected by SND@LHC in 2022 and 2023 is used, corresponding to an integrated luminosity of 68.6 fb − 1 . Neutrino interactions without a reconstructed muon are selected, resulting in an event sample consisting mainly of neutral-current and electron neutrino charged-current interactions in the detector. After selection cuts, 9 neutrino interaction candidate events are observed with an estimated background of 0.32 events.
The paper addresses the complexities for a reliable numerical simulation of the roll forming process. During the process, the material is progressively bent accumulating plastic deformation at each forming step. Strain hardening limits the material formability and may causes flaws of the final shape. A simplified method for the FEM modeling of the process has been developed introducing a narrow-strip 3D model. This approach leads better performance than the classical modeling method, in terms of results reliability and low computational time. In order to verify the proposed model, an experimental campaign of testing, for a specific roll forming production process, was carried out. On the quasi-static regime, the post necking behavior of the sheet metal was characterized. The Vickers hardness and the plastic strain of uniaxial tests were empirically correlated. By the hardness correlation, the plastic strain accumulated at different stages of the process was evaluated and compared with the numerical results. Further possible improvements of the method are highlighted.