Industrial waste from the production of metallic silicon and silicon–iron alloys, which includes silica fumes (microsilica), is subject to numerous applications aiming at its reuse in concrete and polymeric composites. Recycling solves the problem of their storage and adverse environmental impact. Six different formulas of epoxy resins were tested, differing in the type of polymer, the mixing process (sonication or not) and the presence of microsilica. The study showed that microsilica added to the epoxy resin changes its viscosity and free surface energy, and these are the parameters that determine the adhesion of the polymer to the concrete surface. Strength tests and SEM analysis have determined how microsilica molecules can penetrate the structure of polymer macromolecules by filling and forming temporary chemical bonds. Mixing the fillers with the adhesive was achieved by using a sonication process. The analysis of the obtained results showed that, depending on the initial composition of the polymer, the addition of microsilica can change the chemical, physical and mechanical properties of the hardened adhesive to varying degrees. In the case of adhesives used in the construction industry to strengthen and glue structural elements, these changes significantly affect the durability of the adhesive joints.
The protection of building elements exposed to the weather using hydrocarbon-based agents is a comprehensive group of analyses. These agents are characterized by very high chemical resistance, waterproofness, as well as adhesion to surfaces made of various materials, i.e., concrete, steel, ceramics and wood. Modification of adhesion, which ultimately leads to an increase in the durability of a protective/face coating made of such a material, can lead to a longer life of these layers and a less frequent need for replacement or restoration. The following paper describes an experimental research program on the possibility of increasing the adhesion and durability of epoxy resin modified with the use of powder fillers. The resin can be used as a protective or top coat on the surface of concretes or mortars. The main objective of the study was to increase the adhesion of the resin to the concrete substrate, modified by grinding and sandblasting to increase the roughness. For the series studied, both the changes in physicochemical parameters, which determine how the resin penetrates the irregularities of the substrate and mechanical parameters, which mainly determine the durability of the layer made in this way, were identified. A modified version of the pull-off test was used as a method to directly evaluate the effectiveness of the modified resins.
23 February 2019 in IOP Conference Series: Materials Science and Engineering
The article presents a proposal of a model of fatigue destruction of hydrophobised ceramic brick, i.e., a basic masonry material. The brick surface was hydrophobised with two inorganic polymers: a nanopolymer preparation based on dialkyl siloxanes (series 1–5) and an aqueous silicon solution (series 6–10). Nanosilica was added to the polymers to enhance the stability of the film formed on the brick surface. To achieve an appropriate blend of the polymer liquid phase and the nano silica solid phase, the mixture was disintegrated by sonication. The effect of the addition of nano silica and sonication on changes in the rheological parameters, i.e., viscosity and surface tension, was determined. Material fatigue was induced by cyclic immersion of the samples in water and drying at a temperature of 100 °C, which caused rapid and relatively dynamic movement of water. The moisture and temperature effect was determined by measurement of changes in surface hardness performed with the Vickers method and assessment of sample absorbability. The results provided an approximate picture of fatigue destruction of brick and hydrophobic coatings in relation to changes in their temporal stability. Additionally, SEM images of hydrophobic coatings in are shown.
Strengthening structural concrete, steel or wooden elements with reinforcement tapes is currently a popular method of extending the durability of buildings. In the glued joint Carbon Fibre Reinforced Polymer (CFRP) tape—concrete substrate, the most critical element is the adhesive layer connecting both materials. The glued joint participates in the transfer of stresses between the reinforced element and the reinforcement tape. Among the numerous analyses of this type of joint, the work resulting from the action of shear stresses (shearing) is considered most frequently, which also results from the originally developed computational models emerging with the development of research on the processes of adhesive effectiveness. The subsequent theories considered the share of other stresses, which is also related to the complex nature of the phenomenon of glue adhesion on various surfaces. Research shows the possibility of modifying the adhesion of the glue by altering its composition and the target surface of application. The study contains the results of research on the possibility of changing the adhesion of the glue to a concrete surface prepared by grinding and sandblasting. The selected epoxy resin has been modified by using the additives of microsilica and carbon nanotubes. Effective mixing of ingredients was achieved due to the use of sonication in the mixing process. Then, the adhesives prepared in this way were used to stick fragments of CFRP tape to concrete surfaces: cleaned, ground and sandblasted. A modified version of the pull-off test was used to determine the effectiveness of adhesion the CFRP tapes to concrete. The results are the final stage summarizing a series of studies including other parameters affecting the bonding efficiency and durability of adhesive bonds.
Modifications of polymer composites are one of the fastest developing fields of technology. Research is focused on two directions: obtaining new composites or modifying existing materials. The first group of tests uses methods for preparing new chemical formulas of polymers containing, as the main structural element: carbon (organic polymers) or silicon (inorganic polymers). In the second group, the research consists in seeking methods to modify the properties of polymers. In building construction, among the others types, the glues (adhesive polymers) are used. They are exerted to connect materials with different physical andmechanical properties. Under the influence of the factor initiating the crosslinking reaction (hardener or temperature), the polymers obtain a solid form. The strength of the glued joint depends on the initial parameters of the glue resin and the target substrate of its application.The glued surface is usually the weakest element in this connection in terms of the possibility of damage due to the effects of loads, therefore methods to improve the strength parameters of adhesives are sought. The study presents the results of own research on methods of modification of a selected epoxy resin used in the technique as a glue. In order to ensure effective mixing of the adhesive with the fillers, ultrasound energy was used. After the resin had hardened, tests were carried out to determine the hardness and tensile strength of the obtained composites. Based on the results, SEM analysis and observation of the effect of ultrasound, the phenomena affecting the changes in the above mechanical properties were explained.