Nanomaterials have many advanced applications, from bio-medicine to flexible electronics to energy storage, and the broad interest in graphene-based materials and devices means that high annual tonnages will be required to meet this demand. However, manufacturing at the required scale remains unfeasible until economic and environmental obstacles are resolved. Liquid exfoliation of graphite is the preferred scalable method to prepare large quantities of good quality graphene, but only low concentrations are achieved and the solvents habitually employed are toxic. Furthermore, good dispersions of nanomaterials in organic solvents are crucial for the synthesis of many types of nanocomposites. To address the performance and safety issues of solvent use, a bespoke approach to solvent selection was developed and the renewable solvent Cyrene was identified as having excellent properties. Graphene dispersions in Cyrene were found to be an order of magnitude more concentrated than those achieved in N-methylpyrrolidinone (NMP). Key attributes to this success are optimum solvent polarity, and importantly a high viscosity. We report the role of viscosity as crucial for the creation of larger and less defective graphene flakes. These findings can equally be applied to the dispersion of other layered bi-dimensional materials, where alternative solvent options could be used as drop-in replacements for established processes without disruption or the need to use specialized equipment. Thus, the discovery of a benign yet high performance graphene processing solvent enhances the efficiency, sustainability and commercial potential of this ever-growing field, particularly in the area of bulk material processing for large volume applications.

Polymer/inorganic nanoparticle nanocomposites have garnered considerable academic and industrial interest over recent decades in the development of advanced materials for a wide range of applications. In this respect, the dispersion of so-called inorganic fullerene-like (IF) nanoparticles, e.g., tungsten disulfide (IF-WS2) or molybdenum disulfide (IF-MoS2), into polymeric matrices is emerging as a new strategy. The surprising properties of these layered metal dichalcogenides such as high impact resistance and superior tribological behavior, attributed to their nanoscale size and hollow quasi-spherical shape, open up a wide variety of opportunities for applications of these inorganic compounds. The present work presents a detailed overview on research in the area of IF-based polymer nanocomposites, with special emphasis on the use of IF-WS2 nanoparticles as environmentally friendly reinforcing fillers. The incorporation of IF particles has been shown to be efficient for improving thermal, mechanical and tribological properties of various thermoplastic polymers, such as polypropylene, nylon-6, poly(phenylene sulfide), poly(ether ether ketone), where nanocomposites were fabricated by simple melt-processing routes without the need for modifiers or surfactants. This new family of nanocomposites exhibits similar or enhanced performance when compared with nanocomposites that incorporate carbon nanotubes, carbon nanofibers or nanoclays, but are substantially more cost-effective, efficient and environmentally satisfactory. Most recently, innovative approaches have been described that exploit synergistic effects to produce new materials with enhanced properties, including the combined use of micro- and nanoparticles such as IF-WS2/nucleating agent or IF-WS2/carbon fiber, as well as dual nanoparticle systems such as SWCNT/IF-WS2 where each nanoparticle has different characteristics. The structure–property relationships of these nanocomposites are discussed and potential applications proposed ranging from medicine to the aerospace, automotive and electronics industries