A combined computational and experimental study of 3D-printed scaffolds made from hybrid nanocomposite materials for potential applications in bone tissue engineering is presented. Polycaprolactone (PCL) and polylactic acid (PLA), enhanced with chitosan (CS) and multiwalled carbon nanotubes (MWCNTs), were investigated in respect of their mechanical characteristics and responses in fluidic environments. A novel scaffold geometry was designed, considering the requirements of cellular proliferation and mechanical properties. Specimens with the same dimensions and porosity of 45% were studied to fully describe and understand the yielding behavior. Mechanical testing indicated higher apparent moduli in the PLA-based scaffolds, while compressive strength decreased with CS/MWCNTs reinforcement due to nanoscale challenges in 3D printing. Mechanical modeling revealed lower stresses in the PLA scaffolds, attributed to the molecular mass of the filler. Despite modeling challenges, adjustments improved simulation accuracy, aligning well with experimental values. Material and reinforcement choices significantly influenced responses to mechanical loads, emphasizing optimal structural robustness. Computational fluid dynamics emphasized the significance of scaffold permeability and wall shear stress in influencing bone tissue growth. For an inlet velocity of 0.1 mm/s, the permeability value was estimated at 4.41 × 10⁻⁹ m², which is in the acceptable range close to human natural bone permeability. The average wall shear stress (WSS) value that indicates the mechanical stimuli produced by cells was calculated to be 2.48 mPa, which is within the range of the reported literature values for promoting a higher proliferation rate and improving osteogenic differentiation. Overall, a holistic approach was utilized to achieve a delicate balance between structural robustness and optimal fluidic conditions, in order to enhance the overall performance of scaffolds in tissue engineering applications.

The present study focuses on the mechanical and viscoelastic characterization of 3D-printed PLA, fabricated in three different printing orientations (0°, 45°, and 90°) and four different nozzle temperatures (210, 220, 230, and 240 °C). By employing a combination of static and dynamic mechanical analysis (DMA) testing, as well as differential scanning calorimetry (DSC) analysis, this work aims to investigate the relationship between processing parameters and the resulting properties of PLA. DSC results showed that higher nozzle temperatures enhance the degree of crystallinity, which in turn affects the mechanical and viscoelastic behavior of PLA. Regardless of the nozzle temperature, the flexural strength decreased as the printing orientation degrees increased. However, it was found that the higher the nozzle temperature, the higher the flexural strength for the same orientation, and the smaller the strength deviations per specimen. DMA results indicated that as the printing orientation increased, glass transition temperature (T_g) values increased while storage modulus values decreased. At the same time, in both cases, by increasing nozzle temperature, an increase in T_g and a respective increase in storage modulus values is observed due to the increase in the degree of crystallinity.

Epoxy resin composites with different weight fractions of TiO₂ microparticles (1%, 5%, 10%, 15%, 20%) and of TiO₂ nanoparticles (0.5%, 1%, 2%, 3%) were prepared. The particle size of the nanoparticles was averaged around 21 nm while the particle size of the micro TiO₂ particles was averaged around 0.2 μm. The morphology of the manufactured particulate composites was studied by means of scanning electron microscopy (SEM). The mechanical properties of both nanocomposites (21 nm) and microcomposites (0.2 μm) were investigated and compared through flexural testing. Furthermore, the effect of displacement-rate on the viscoelastic behavior of composite materials was investigated. The flexural tests were carried out at different filler weight fractions and different displacement-rates (0.5, 5, 10, 50 mm/min). The influence of TiO₂ micro- and nanoparticles on the mechanical response of the manufactured composites was studied. For micro TiO₂ composites, a maximum increase in flexural modulus on the order of 23% was achieved, while, in the nanocomposites, plastification of the epoxy matrix due to the presence of TiO₂ nanoparticles was observed. Both behaviors were predicted by the Property Prediction Model (PPM), and a fair agreement between experimental results and theoretical predictions was observed.

The response of fiber-reinforced polymer composites to an externally applied mechanical excitation is closely related to the microscopic stress transfer mechanisms taking place in the fiber–matrix interphasial region. In particular, in the case of viscoelastic responses, these mechanisms are time dependent. Defining the interphase thickness as the maximum radial distance from the fiber surface where a specific matrix property is affected by the fiber presence, it is important to study its variation with time. In the present investigation, the stress relaxation behavior of a glass fiber-reinforced polymer (GFRP) under flexural conditions was studied. Next, applying the hybrid viscoelastic interphase model (HVIM), developed by the first author, the interphase modulus and interphase thickness were both evaluated, and their variation with time during the stress relaxation test was plotted. It was found that the interphase modulus decreases with the radial distance, being always higher than the bulk matrix modulus. In addition, the interphase thickness increases with time, showing that during stress relaxation, fiber–matrix debonding takes place. Finally, the effect of fiber interaction on the interphase modulus was found. It is observed that fiber interaction depends on both the fiber–matrix degree of adhesion as well as the fiber volume fraction and the time-dependent interphase modulus.

The aim of this study is to achieve a fully cured thermoset matrix that is heated by a direct electric current passing through the reinforcement fibers i.e., the Joule heating effect. Two types of fibers were used as heating elements for curing the epoxy resins. Kanthal resistance fibers were used as reference heating elements and subsequently, they were replaced by a Torayca Carbon Tow of the same radius. The specimens were cured by the heat produced by a direct electric current passing through the fibers and achieving temperatures of 50 °C and 70 °C. Specimens cured in a conventional oven were also manufactured, to compare the resistance heating method to the conventional one. Next, all specimens were mechanically characterized in a quasi-static three-point bending mode of loading and experimental results were compared to derive useful conclusions concerning the applicability of the technique to polymer/composite materials mass production. Finally, a preliminary economical study concerning power consumption needed for the application of both the traditional oven curing and the carbon fibers heating elements use for the manufacturing of the same amounts of materials is presented, showing a maximum financial benefit that can be achieved, on the order of 68%.