Femtosecond lasers allow for high-precision, high-quality ablation of biological tissues thanks to their capability of minimizing the thermal loads into the irradiated material. Nevertheless, reported ablation rates remain still too limited to enable their exploitation on a clinical level. This study demonstrates the possibility to upscale the process of fs laser ablation of bone tissue by employing industrially available fs laser sources. A comprehensive parametric study is presented in order to optimize the bone tissue ablation rate while maintaining the tissue health by avoiding excessive thermal loads. Three different absorption regimes are investigated by employing fs laser sources at 1030 nm, 515 nm and 343 nm. The main differences in the three different wavelength regimes are discussed by comparing the evolution of the ablation rate and the calcination degree of the laser ablated tissue. The maximum of the ablation rate is obtained in the visible regime of absorption where a maximum value of 0.66 mm3/s is obtained on a non-calcined tissue for the lowest laser repetition rate and the lowest spatial overlap between successive laser pulses. In this regime, the hemoglobin present in the fresh bone tissue is the main chromophore involved in the absorption process. To the best of our knowledge, this is the highest ablation rate obtained on porcine femur upon fs laser ablation.
In Li-ion batteries, ion diffusion kinetics represent a limitation to combine high capacity and a fast charging rate. To bypass this, textured electrodes have been demonstrated to increase the active surface, decrease the material tortuosity and accelerate the electrolyte wetting. Amongst the structuring technologies, ultrashort pulse laser processing may represent the key option enabling, at the same time, high precision, negligible material deterioration and high throughput. Here, we report a study on the structuring of electrodes with both holes and grooves reaching the metallic collector. Electrochemical models emphasize the importance of hole and line dimensions for the performances of the cell. We demonstrate that we can control the hole and line width by adjusting the applied fluence and the repetition rate. In addition, results show that it is possible to drill 65 µm-deep and ~15 µm-wide holes in nearly 100 µs resulting in up to 10,000 holes/s. To further reduce the takt time, bursts of 40 MHz pulses were also investigated. We show that bursts can reduce the takt time by a factor that increases with the average power and the burst length. Moreover, at comparable fluence, we show that bursts can shorten the process more than theoretically expected.
We investigate the elongated modifications resulting from a Bessel beam-shaped femtosecond laser in fused silica under three different operation modes, i.e., the single-pulse, MHz-burst, and GHz-burst regimes. The single-pulse and MHz-burst regimes show rather similar behavior in glass, featuring elongated and slightly tapered modifications. Subsequent etching with Potassium Hydroxide exhibits an etching rate and selectivity of up to 606 m/h and 2103:1 in single-pulse operation and up to 322 m/h and 2230:1 in the MHz-burst regime, respectively. Interestingly, in the GHz-burst mode, modification by a single burst of 50 pulses forms a taper-free hole without any etching. This constitutes a significant result paving the way for chemical-free, on-the-fly drilling of high aspect-ratio holes in glass.
Ultrafast laser technology presents the unique capacity to process glass materials with an outstanding processing quality; however, combining high quality and high throughput is still a crucial issue because glass is brittle and highly heat sensitive. One strategy to overcome this limitation is to split in space the main laser beam into multiple beams for process parallelization. In the present paper, the simultaneous interaction of several femtosecond laser beams at the surface of fused silica targets is addressed experimentally and theoretically. This work is devoted to highlight the beams cooperation for inducing stress in the material. The experiment consists in irradiating the target with multiple laser pulses with a wavelength of 1030 nm and a duration of 500 fs. The induced stress is observed through post-mortem cross-polarized microscopy. A multiscale and multiphysics model describing laser energy deposition into the material and its mechanical response is developed. The influence of various laser parameters is studied: number and position of laser beams, repetition rate, and fluence. Both experimental and modeling results, which are in a good agreement, show significant cooperative effects for stress formation with large enough laser energy deposition, possibly leading to detrimental cracks.