In the field of synthesis and processing of noble metal nanoparticles, the study of the bottom-up method, called Ultrasonic Spray Pyrolysis (USP), is becoming increasingly important. This review analyses briefly the features of USP, to underline the physical, chemical and technological characteristics for producing nanoparticles and nanoparticle composites with Au and Ag. The main aim is to understand USP parameters, which are responsible for nanoparticle formation. There are two nanoparticle formation mechanisms in USP: Droplet-To-Particle (DTP) and Gas-To-Particle (GTP). This review shows how the USP process is able to produce Au, Ag/TiO₂, Au/TiO₂, Au/Fe₂O₃ and Ag/(Y_0.95 Eu_0.05)₂O₃ nanoparticles, and presents the mechanisms of formation for a particular type of nanoparticle. Namely, the presented Au and Ag nanoparticles are intended for use in nanomedicine, sensing applications, electrochemical devices and catalysis, in order to benefit from their properties, which cannot be achieved with identical bulk materials. The development of new noble metal nanoparticles with USP is a constant goal in Nanotechnology, with the objective to obtain increasingly predictable final properties of nanoparticles.

Herein, we report for the first time the successful preparation of a gold(III) nitrate [Au(NO₃)₃] water‐based precursor for use in a bottom‐up ultrasonic spray pyrolysis (USP) process. Due to its limited solubility in water, the precursor was prepared under reflux conditions with nitric acid (HNO₃) as the solvent and ammonium hydroxide (NH₄OH) as a neutralizer. This precursor enabled the USP synthesis of gold nanoparticles (AuNPs) and the in situ formation of low concentrations of NO₂⁻ and NO₃⁻ ions, which were caught directly in deionized water in a collection system. These ions were proven to act as stabilizers for the AuNPs. Investigations showed that the AuNPs were monodispersed and spherically shaped with a size distribution over three groups: the first contained 5.3 % AuNPs with diameters (2 r) 200 nm. UV/Vis spectroscopy revealed the maximum absorbance band of the AuNPs at λ=528 nm. Additionally, scanning transmission electron microscopy (STEM) observations of the smallest AuNPs (2 r<5 nm) revealed atomically resolved coalescence phenomena induced by interaction with the electron beam. Four stages of the particle‐growth process were distinguished: 1) movement and rotation of the AuNPs; 2) necking mechanism; 3) orientated attachment at matching facets; 4) reshaping of the AuNPs by surface diffusion. This provided important insight into the formation/synthesis process of the AuNPs.

Gold nanoparticles (AuNPs) have now been used in skin care creams for several years, with marketed anti-aging, moisturizing, and regenerative properties. Information on the harmful effects of these nanoparticles is lacking, a concern for the use of AuNPs as cosmetic ingredients. Testing AuNPs without the medium of a cosmetic product is a typical method for obtaining this information, which is mainly dependent on their size, shape, surface charge, and dose. As these properties depend on the surrounding medium, nanoparticles should be characterized in a skin cream without extraction from the cream’s complex medium as it may alter their physicochemical properties. The current study compares the sizes, morphology, and surface changes of produced dried AuNPs with a polyvinylpyrrolidone (PVP) stabilizer and AuNPs embedded in a cosmetic cream using a variety of characterization techniques (TEM, SEM, DLS, zeta potential, BET, UV–vis). The results show no observable differences in their shapes and sizes (spherical and irregular, average size of 28 nm) while their surface charges changed in the cream, indicating no major modification of their primary sizes, morphology, and the corresponding functional properties. They were present as individually dispersed nanoparticles and as groups or clusters of physically separated primary nanoparticles in both dry form and cream medium, showing suitable stability. Examination of AuNPs in a cosmetic cream is challenging due to the required conditions of various characterization techniques but necessary for obtaining a clear understanding of the AuNPs’ properties in cosmetic products as the surrounding medium is a critical factor for determining their beneficial or harmful effects in cosmetic products.

The present research informs about the synthesis of gold nanoparticles (AuNPs) through Ultrasonic Spray Pyrolysis (USP), which were collected in ethanol with 0.1% Polyvinylpyrrolidone (PVP). Initially, the research focused on two precursors, where the first represented a homemade H-HAuCl₄, completed in our own laboratory through the chlorine gas method by using HCl and KMnO₄, and the second was the commercial C-HAuCl₄, prepared by using Gold (III) chloride tetrahydrate powder and deionised water. The goal was to find any potential precursor differences and their influences on the later use for AuNPs synthesis through USP using almost the same parameters. In the first step of research it was determined that the H-HAuCl₄ precursor was similar to C-HAuCl₄ in chemical composition, surface tension and pH value. This finding represented the starting point for being able to use H-HAuCl₄ in the USP for AuNPs‘ synthesis. In the second step, AuNPs were synthesised from both types of precursors. Afterwards, characterisation of some functional properties by FTIR and UV–vis techniques was done directly for H- and C-AuNPs in the collecting media. For SEM/EDX and TEM microscopy both types of H- and C-AuNPs were dried, and observation revealed that the morphology, shape and size distribution of dried AuNPs were very similar. Based on the performed laboratory research, it could be concluded that prepared H-AuNPs could represent a new and low-cost effective solution for future USP transfer onto the industrial level, not only in in the process itself, but also in the field of Low-cost Precursor Preparation.

Colloidal gold nanoparticles (AuNPs) were prepared from two different liquid precursors (gold (III) acetate and gold (III) chloride), using the Ultrasonic Spray Pyrolysis (USP) process. The STEM characterisation showed that the AuNPs from gold chloride are spherical, with average diameters of 57.2 and 69.4 nm, while the AuNPs from gold acetate are ellipsoidal, with average diameters of 84.2 and 134.3 nm, according to Dynamic Light Scattering (DLS) measurements. UV/VIS spectroscopy revealed the maximum absorbance band of AuNPs between 532 and 560 nm, which indicates a stable state. Colloidal AuNPs were used as starting material and were mixed together with acrylic acid (AA) and acrylamide (Am) for the free radical polymerization of polyacrylate-AuNPs’ composites, with the purpose of using them for temporary cavity fillings in the dental industry. SEM characterisation of polyacrylate-AuNPs’ composites revealed a uniform distribution of AuNPs through the polymer matrix, revealing that the AuNPs remained stable during the polymerization process. The density measurements revealed that colloidal AuNPs increase the densities of the prepared polyacrylate-AuNPs’ composites; the densities were increased up to 40% in comparison with the densities of the control samples. A compressive test showed that polyacrylate-AuNPs’ composites exhibited lower compressive strength compared to the control samples, while their toughness increased. At 50% compression deformation some of the samples fracture, suggesting that incorporation of colloidal AuNPs do not improve their compressive strength, but increase their toughness significantly. This increased toughness is the measured property which makes prepared polyacrylate-AuNPs potentially useful in dentistry.

In this research work, we synthesised poly(methyl methacrylate) (PMMA) enriched with 2 wt.% zinc oxide nanoparticles (ZnO) through conventional heat polymerisation and characterised its microstructure. It was found that the distribution of ZnO nanoparticles was homogeneous through the volume of the PMMA. The mechanical testing of the PMMA-ZnO composite primarily included the determination of the compressive properties on real dentures, while density measurements were performed using a pycnometer. The testing of functional properties involved the identification of the colour of the new PMMA-ZnO composite, where pure PMMA acted as a control. In the second step, the PMMA-ZnO cytotoxicity assays were measured in vitro, which were shown to be similar to the control PMMA. Based on this, it could be concluded that the newly formed PMMA-ZnO composite did not induce direct or indirect cytotoxic effects in L929 cell cultures; therefore, according to ISO/DIN 10993-5:2009, this composite was categorised as non-cytotoxic.