After more than five decades, Moore’s Law for transistors is approaching the end of the international technology roadmap of semiconductors (ITRS). The fate of complementary metal oxide semiconductor (CMOS) architecture has become increasingly unknown. In this era, 3D transistors in the form of gate-all-around (GAA) transistors are being considered as an excellent solution to scaling down beyond the 5 nm technology node, which solves the difficulties of carrier transport in the channel region which are mainly rooted in short channel effects (SCEs). In parallel to Moore, during the last two decades, transistors with a fully depleted SOI (FDSOI) design have also been processed for low-power electronics. Among all the possible designs, there are also tunneling field-effect transistors (TFETs), which offer very low power consumption and decent electrical characteristics. This review article presents new transistor designs, along with the integration of electronics and photonics, simulation methods, and continuation of CMOS process technology to the 5 nm technology node and beyond. The content highlights the innovative methods, challenges, and difficulties in device processing and design, as well as how to apply suitable metrology techniques as a tool to find out the imperfections and lattice distortions, strain status, and composition in the device structures.

A new type of vertical nanowire (NW) /nanosheet (NS) field-effect transistors (FETs), termed vertical sandwich gate-all-around (GAA) FETs (VSAFETs), is presented in this work. Moreover, an integration flow that is compatible with processes used in the mainstream industry is proposed for the VSAFETs. Si/SiGe epitaxy, isotropic quasi-atomic-layer etching (qALE), and gate replacement were used to fabricate pVSAFETs for the first time. Vertical GAA FETs with self-aligned high-k metal gates and a small effective-gate-length variation were obtained. Isotropic qALE, including Si-selective etching of SiGe, was developed to control the diameter/thickness of the NW/NS channels. NWs with a diameter of 10 nm and NSs with a thickness of 20 nm were successfully fabricated, and good device characteristics were obtained. Finally, the device performance was investigated and is discussed in this work.

We presented and demonstrated a new type of vertical nanowire (NW) and nanosheet (NS) field-effect transistors (FETs), named vertical sandwich gate-all-around FETs or VSAFETs, which were formed with the process compatible in the main stream industry. The VSAFETs with self-aligned high- ${k}$ metal gates (HKMGs) were fabricated with epitaxy of Si/SiGe/Si sandwich structure, an isotropic quasi-atomic-layer-etch (qALE) process, and gate replacement process. The gate-length of VSAFETs is mainly determined by the thickness of SiGe film grown by epitaxy. The NW diameter and NS thickness could be obtained by the isotropic qALE method, which can be used to the Si-selective etching of SiGe. As a result, p-type NS and NW VSAFETs with good device characteristics were fabricated. Device performance and the influence of silicide, Ge fraction, Si cap, and high thermal process were investigated; threshold voltage tuning and reliability were also discussed.

A novel vertical C-shaped-channel nanosheet field-effect-transistor (VCNFET) featured with precise control of channel-thickness and gate-length, and a unique integration flow of Dual Side Process (DSP) are proposed in this work. The VCNFETs were fabricated by high quality Si/SiGe epitaxy, atomic layer etching with nanometer-scale process control and self-aligned high-k metal gate (HKMG). The integration flow is compatible with mainstream CMOS technology. Thanks to the precise control of channel thickness and doping profiles, perfect SS of 61 mV/dec, small DIBL of 8 mV/V, and remarkably large $\text{I}_{\text {on}}/\text {I}_{\text {off}}$ ratio of ${6.28}\times {10}^{{9}}$ were achieved. The device performance and it’s optimization were also investigated with the reduction of the external resistance and numerical simulations.

Ferroelectric vertical gate-all-around field-effect-transistor (Fe-VGAAFET) suits a memory cell with a 5 nm technology node and beyond since it is less constrained by gate length, thereby providing sufficient space for the ferroelectric film compared with ferroelectric FinFET (Fe-FinFET) and ferroelectric lateral gate-all-around field-effect-transistors (Fe-LGAAFET). Also, Fe-VGAAFET achieves multilayer vertical stacking, which further increases the integrated density of devices. Here, we develop ferroelectric vertical sandwich gate-all-around field-effect-transistors (Fe-VSAFETs) with large memory windows (the maximum 2.3 V), high program/erase speeds (100 ns), and excellent retention properties using a self-aligned high- $\kappa $ metal gate process. Furthermore, vertical nanosheet devices with two channel thicknesses of approximately 16 and 42 nm and nanowire devices with a channel diameter of 30 nm were successfully fabricated, and excellent device characteristics were obtained.

A multivalued logic (MVL) device can achieve greater data density with a smaller footprint than a traditional binary logic device. In this study, a ternary logic inverter based on negative capacitance FETs (NCFETs) without additional footprints has been realized. By enhancing the amplification in surface potential owing to the utilization of the negative capacitance, the third intermediate state can be successfully obtained at V _DD /2 in the conventional binary CMOS inverter. The third intermediate state arises due to no-saturation effect of drain current, and the noise margin of the third intermediate state (NM _M ) can be optimized by changing ferroelectric thickness or annealing temperature of ferroelectric material. The influence of remnant polarization ( P _r ) and coercive electric ( E _C ) variation on the ternary logic inverter was investigated based on experimental data. Moreover, a ternary logic 8T SRAM with transmission gate logic (TGL) was proposed, and the results show that the proposed 8T SRAM cell exhibits nondestructive read and reliable write operations for all three states.