The following article examines the methodology of identifying and modeling kinematic errors of coordinate measuring machines with the use of a modern and precise interferometric system—the LaserTracer. Since the kinematic errors of coordinate measuring machines (CMMs) are by far the most prevalent factor in measurement uncertainty, a specially developed model could be used for efficient uncertainty evaluation as an additional module of the virtual measuring machine responsible for simulation of the CMM kinematic errors. The model could also be of use for determining optimal measurement strategy, and would potentially improve the uncertainty of measurements performed.

Simulative methods are nowadays frequently used in metrology for the simulation of measurement uncertainty and the prediction of errors that may occur during measurements. In coordinate metrology, such methods are primarily used with the typical three-axis Coordinate Measuring Machines (CMMs), and lately, also with mobile measuring systems. However, no similar simulative models have been developed for five-axis systems in spite of their growing popularity in recent years. This paper presents the numerical model of probe head errors for probe heads that are used in five-axis coordinate systems. The model is based on measurements of material standards (standard ring) and the use of the Monte Carlo method combined with select interpolation methods. The developed model may be used in conjunction with one of the known models of CMM kinematic errors to form a virtual model of a five-axis coordinate system. In addition, the developed methodology allows for the correction of identified probe head errors, thus improving measurement accuracy. Subsequent verification tests prove the correct functioning of the presented model.

Currently the Coordinate Measuring Technique is facing new challenges both in terms of used methodology and a speed of measurement. More and more often modern optical systems or multisensor systems replace classic solutions. Measurement performed using the optical system is more vulnerable to incorrect points acquisition due to such factors as an inadequate focus or parameters of applied illumination. This article examines the effect of an increasing illumination on the measurement result. A glass reference plate with marked circles and a hole plate standard were used for the measurements performed on a multi-sensor machine Zeiss O’ Inspect 442. The experiment consisted of measurements of standard objects with different values of the backlight at the maximum magnification. Such approach allows to assess the influence of controlled parameter on errors of diameter and form measurements as well as an uncertainty of measurements by determination of ellipses of point repeatability. The analysis of the obtained results shows that increasing backlight mainly affects the result of the diameter measurement.