The present research deals with the comparative wear behavior of a mechanically milled Al-6061 alloy and the same alloy reinforced with 5 wt.% of Al₂O₃ nanoparticles (Al-6061-Al₂O₃) under different dry sliding conditions. For this purpose, an aluminum-silicon-based material was synthesized by high-energy mechanical alloying, cold consolidated, and sintered under pressureless and vacuum conditions. The mechanical behavior was evaluated by sliding wear and microhardness tests. The structural characterization was carried out by X-ray diffraction and scanning electron microscopy. Results showed a clear wear resistance improvement in the aluminum matrix composite (Al-6061-Al₂O₃) in comparison with the Al-6061 alloy since nanoparticles act as a third hard body against wear. This behavior is attributed to the significant increment in hardness on the reinforced material, whose strengthening mechanisms mainly lie in a nanometric size and homogeneous dispersion of particles offering an effective load transfer from the matrix to the reinforcement. Discussion of the wear performance was in terms of a protective thin film oxide formation, where protective behavior decreases as a function of the sliding speed.

The current work shows the optimization of the preparation of nanosized titanium carbide in situ through mechanical alloying. Metallic titanium powders, along with two carbon sources, carbon nanotubes, and stearic acid, were used to reduce the particle size (around 11 nm) using an SPEX 800 high-energy mill. The combined use of 2 wt % of these carbon sources and n-heptane as a liquid process control agent proved crucial in generating nanoscale powder composites through a simple and scalable synthesis process within a 4 h timeframe. The uses of 20 wt % of both carbon sources were compared to determine the ability of carbon nanotubes to form carbides and the decomposition of process control agent during mechanical milling. The structure of the composites and starting materials were evaluated through X-ray diffraction and Raman spectroscopy, while the morphology features (average particle size and shape) were monitored via scanning electron microscopy and transmission electron microscopy.

The current work shows the optimization in the preparation of nanosized titanium carbide (TiC) in-situ through mechanical alloying (MA). Metallic titanium (Ti) powders, along with two carbon sources, carbon nanotubes (CNTs), and stearic acid (SA), were used to reduce the particle size using a high-energy Spex800 mill. The combined use of 2 wt % of these carbon sources and n-heptane as a liquid process control agent (PCA) proved crucial in generating nanoscale powder composites through a simple and scalable synthesis process within a 4-hour timeframe. The use of 20 wt % of both carbon sources was compared to determine the ability of CNTs to form carbides and the decomposition of PCAs during mechanical milling. The result reveals structures like nanoblocks and nanolumps with and important size reduction. The structure and morphology of the composites and starting materials were evaluated through x-ray diffraction (XRD), Raman spectroscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM).