Gallium-based liquid metal can be used as a material for microheaters because it can be easily filled into microchannels and electrified to generate Joule heat, but the liquid metal-based microheater will suffer breakage induced by voids forming within the liquid metal when the temperature normally gets higher than 100 °C. To resolve this problem, a novel liquid metal-based microheater with parallel ventilating side-channels is presented. It consists of a liquid-metal heating channel and two parallel ventilating side-channels. The heating channel is connected with the side-channels by small gaps between polydimethylsiloxane (PDMS) posts. Experimental results show that this novel microheater can be heated up to 200 °C without damage. To explain its excellent performance, an experiment is performed to discover the development of the voids within the liquid-metal heating channel, and two reasons are put forward in this work on the basis of the experiment. Afterward pressing and bending tests are conducted to explore the mechanical stability of the novel microheaters. Finally, the microheaters are applied to warm water to show their good flexibility on non-flat surfaces. In consequence, the novel liquid metal-based microheater is believed to be widely applicable to soft micro-electro-mechanical system(MEMS) heating devices.

To ensure stable and normal transformer operation, light gas protection of the transformer Buchholz relay is essential. However, false alarms related to light gas protection are common, and troubleshooting them often requires on-site gas sampling by personnel. During this time, the transformer’s operating state may rapidly deteriorate, posing a safety threat to field staff. To tackle these challenges, this work presents the near-field, thin-sliced transformer monitoring system that uses Electromagnetic Energy Transmission and Wireless Sensing Device (ETWSD). The system leverages external wireless energy input to power gas monitoring sensors. Simultaneously, it employs Near-Field Communication to obtain real-time concentrations of light gases, along with the electrified state and temperature. In field testing conducted on transformer relays’ gas collection chambers, the ETWSD effortlessly monitors parameters within warning ranges, encompassing methane gas concentrations around 1000 ppm, leakage voltage ranging from 0–100 V, and relay working temperatures up to 90 °C. Additionally, to facilitate real-time diagnosis for electrical workers, we have developed an Android-based APP software that displays current light gas concentrations, leakage voltage collection values, and temperature, while also enabling threshold judgment, alarms, and data storage. The developed ETWSD is expected to aid on-site personnel in promptly and accurately evaluating transformer light gas protection error alarm faults. It provides a method for simultaneous, contactless, and rapid monitoring of multiple indicators.

It is a key challenge to continuously power personal wearable health monitoring systems. This paper reports a novel liquid metal-enhanced wearable thermoelectric generator (LM-WTEG that directly converts body heat into electricity for powering the wearable sensor system. The gallium-based liquid metal alloys with room-temperature melting point (24~30 °C) and high latent heat density (about 500 MJ/m³) are used to design a new flexible finned heat sink, which not only absorbs the heat through the solid-liquid phase change of the LM and enhances the heat release to the ambient air due to its high thermal conduction. The LM finned is integrated with WTEG to present high biaxial flexibility, which could be tightly in contact with the skin. The LM-WTEG could achieve a super high output power density of 275 μW/cm² for the simulated heat source (37 °C) with the natural convective heat transfer condition. The energy management unit, the multi-parameter sensors (including temperature, humidity, and accelerometer), and Bluetooth module with a total energy consumption of about 65 μW are designed, which are fully powered from LM-WTEG through harvesting body heat.

This paper proposes a method for pressure driven rapid reconfigurable liquid metal patterning. A sandwich structure of “pattern—film—cavity” is designed to complete this function. Both sides of the highly elastic polymer film are bonded with two PDMS slabs. One PDMS slab has microchannels patterned on the surface. The other PDMS slab has a large cavity on its surface for liquid metal storage. These two PDMS slabs are bonded together, face to face, with the polymer film in the middle. In order to control the distribution of the liquid metal in the microfluidic chip, the elastic film will deform under the high pressure of the working medium in the microchannels and then extrude the liquid metal into different patterns in the cavity. This paper studies the factors of liquid metal patterning in detail, including external control conditions, such as the type and pressure of the working medium and the critical dimensions of the chip structure. Moreover, both a single-pattern and a double-pattern chip are fabricated in this paper, which can form or reconfigure the liquid metal pattern within 800 ms. Based on the above methods, reconfigurable antennas of two frequencies are designed and fabricated. Meanwhile, their performance is simulated and tested by simulation and vector network tests. The operating frequencies of the two antennas are respectively significantly switching between 4.66 GHz and 9.97 GHz.

This article presents a wide-range and high-precision analog front-end circuit for multi-parameter sensors that can handle sensor outputs of different types (R, C, V). A rail-to-rail baseline compensation method has been proposed, which further incorporates a fine offset elimination of 0.6 mV/step. Additionally, self-zeroing and correlated double-sampling techniques are integrated to reduce low-frequency noise and offset, prevent sensor signal saturation, and enhance the precision of the analog front-end circuit. By incorporating variable components in the sensor signal acquisition circuit and integrating them with the baseline compensation circuit, the applicability range of the sensor has been expanded (R: 7 $\mathsf{\Omega }$–1.7 M$\mathsf{\Omega }$, C: 50 fF–35 pF, V: 0.05–1.7 V). Test results show all interface circuits exhibit significant total conversion gains (C: 45 mV/fF, R: 14.5 mV/$\mathsf{\Omega }$, V: 144 V/V), achieving high precision. Meanwhile, a coefficient of determination ($R^2$) greater than 0.998 indicates high conversion linearity of the circuit.

In this paper, we propose a novel liquid metal microheater utilizing a textured structure. This microheater effectively solves the problem of the liquid metal in the PDMS flow channel fracturing at a certain temperature and significantly increases the maximum operating temperature that can be achieved by the current liquid metal microheater. Experimental results demonstrate that this new structured microheater can achieve a maximum operating temperature exceeding 300 °C. To explain the performance improvement and the reasons behind liquid metal fracture, corresponding experiments were conducted, and explanations were provided based on the experimental results. Subsequently, we verified the mechanical flexibility of the microheater and found that it exhibits excellent tensile and bending resistance. Finally, utilizing its good mechanical flexibility, the microheater was successfully attached to the side wall of a cup, resulting in the boiling of water.